| Rubber Kneader Intelligent Control System (RKICS) Introduction
This Rubber Kneader Intelligent Control System (RKICS) is in the leading
standard of computer control system with 9 patents. RKICS is guided
by Rubber Mixer Rheology Theory which is originated by the support
of National Natural Science Fund. There is no similar production interiorly
and overseas. The application of this production will keep the mixing
technique in optimized state. RKICS can predict the mixed rubber’s
MN viscidity and dispersion, and control the mixing process on the
base of prediction, so it can assure the quantity of the mixed rubber.
In the appraisal meeting organized by former National Petroleum and
Chemistry Bureau in Dec., 1999, experts appraised this technique as
international leading standard unanimously. Leading technique will
show in the actual application, which can improve production efficiency
5-20% in common, even 22.7% individually, reduce the viscidity from
±7 or ±8 to ±4 or ±3 MN, improve the dispersion of second half
mixed rubber 1 or 2 class. The cost saving will come to about RMB2, 000, 000
one year for a 270 liter rubber mixer. At present, about 30 experimental
sample machines are produced for domestic companies, and are accepted
by the companies. Because of gigantic market internal and external, this technique still need expand to bring into play the benefit as
early as possible. At the same time, this technique will be expanded
to new-build rubber mixer. Combined with the mechanism design of rubber
mixer’s rotor, there will no dead angle when rubber flows and distorts
in the mixer, and the force on the rubber will be equal, then we will
have more detect and control method, and mix the rubber in the light
of rubber rheology theory. So, besides the technique alteration to
the current rubber mixer production line, this technique should be
expanded to the design and making of new-build rubber mixer to improve
it to the intelligent rubber mixer.
Research on Rubber Mixer Intelligent Control Technique is almost blank
internal and external, mainly because of no advisable theory guidance.
Guided by the Rubber Mixer Mixing Rheology Theory brought forward
ourself , using the modern computer intelligent control technique, we get great advancement theoretically and practically. Recently, on the foundation of former work, we successfully expanded the Intelligent
Control Technique to the world biggest tyre company—Michelin Tyre
Co., Ltd. on Intelligent Rubber Mixer, Intelligent Rubber Mixer Task
Group was founded, and accomplished the design of mechanism and electric
and the machining of the mechanism on 0.1 litre, 1 litre, 5 litre
and 50 litre Intelligent Rubber Mixer experimental sample machine.
On Large-scale Intelligent Rubber Mixer, BESTRY has signed cooperate
contract of Large-scale Intelligent Rubber Mixer Cooperate Development
Contract with the only rubber mechanism stock market’s company to
produce jointly F270 and F370 Intelligent Rubber Mixer. F370 Intelligent
Rubber Mixer has been put into Load Meridian Tyre, Meridian Engineering
Tyre Important Technique Equipment of National Tenth Five Plan.
Advanced Rubber Kneader Intelligent Control System has obvious technique
predominance and market potential, and the Industrialization of this
technique will bring giant social benefit and economical benefit for
the nation.
Laboratory Intelligent Internal Mixer |
