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Tyre Machinery, Laboratory Intelligent Internal Mixer

Made in China

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Medical Dental Grade TPI Granules, Synthetic Gutta-Percha, TransIsoprene Rubber, Trans PolyIsoprene, TPI, Trans-l,4-PolyIsoprene
China Largest Manufacturer Of Meteorological Balloons
 
www.rubberimpex.com www
 
Rimpex Rubber supplies tyre machinery including bias OTR tyre tread winding equipment, radial OTR tyre tread winding equipment, laser speckle tire non destructive inspection system, laboratory intelligent internal mixer, internal mixer intelligent control system, tire tread contour cross section pattern figure detection inspectioin system, tire abrasion wear detection and analysis system,single roller die head, machine head, aircraft nose, pin cylinder barrel cold feeding extruder, conical twin screw extruding sheeter, conical twin screw extruding sheeting mill, up-stream equipments feeding system, tyre tread tire sidewall duplex extruding train line, rubber roller calender, complex extruders, right angle 90 cord fabric auto cutting splicer, tyre bead ring wrapping machine, tyre bead expanding inner appearance inspection machine, multi blade slitter, multitool longitudinal cutter, horizontal radial tyre apex applying to bead ring machine, polyethylene liner rubber belt big roll rewinder, tyre bead wrapping machine, all steel radial tyre coated cord fabric longitudinal cutting machine, tire cord ply vertical slitter, green tyres internal external surfaces lubricant isolating agent spray painting machine series, tyre parallel steel wires belt breaker cementing extruding line, tyre cord fabric vertical cutting production line, tire textile ply slitting production line, tyre apex strip extruding applying-up bead ring production line, tyre bead ring tire apex application Joint production line, all steel radial tyre apex apply-up line, finished tyres edging machine, tires letters colors recurrence, automatic weighting proportioning distributor, tyre enterprise MES manufacturing execution system, etc.


Bias OTR Tyre Tread Winding Equipment
Bias OTR Tyre Tread Winding Equipment

Applications: For bias OTR tread winding

Main Specifications:

Winding speed: 10-40m/min
Rotation speed of winding drum: 5-17rpm winding speed auto follows
Maximum winding width: 2100mm
Maximum thickness of wound tread: 180mm
Weight tolerance of wound tread: +/-2%
Thickness tolerance of winding tread: +/-1mm
Measuring resolution for tread thickness: less than 0.10mm
Strip size: width 50-100mm, thickness 5-10mm, cross section trapezium
Pressure of cylinder: 0.2-0.5MPa
Compressed air pressure: 0.6-0.8Mpa



Radial OTR Tyre Tread Winding Equipment
Radial OTR Tyre Tread Winding Equipment
Radial OTR Tyre Tread Winding Equipment
Radial OTR Tyre Tread Winding Equipment
Radial OTR Tyre Tread Winding Equipment
Radial OTR Tyre Tread Winding Equipment

Applications: For radial OTR tread winding

Main Specifications:

Winding speed: 10-40m/min
Rotation speed of winding drum: 5-17rpm winding speed auto follows
Maximum winding width: 1000mm
Maximum thickness of wound tread: 100mm
Weight tolerance of wound tread: +/-3%
Thickness tolerance of winding: +/-2mm
Measuring resolution for tread thickness: less than 0.10mm
Strip size: width 50-100mm, thickness 5-10mm, cross section trapezium



Laser Speckle Tire Non Destructive Inspection System BTJSLNDT Series
Laser Speckle Tire Non Destructive
Inspection System BTJSLNDT Series
Laser Speckle Tire Non Destructive Inspection System BTJSLNDT Series
Laser Speckle Tire Non Destructive
Inspection System BTJSLNDT Series
Laser Speckle Tire Non Destructive Inspection System BTJSLNDT Series Interface
Laser Speckle Tire Non Destructive
Inspection System BTJSLNDT Series Interface
Laser Speckle Tire Non Destructive Inspection System BTJSLNDT Series Interface
Laser Speckle Tire Non Destructive
Inspection System BTJSLNDT Series Interface

BTJSLNDT Series Tire Speckle and Nondestructive Laser Testsing System

Brief Introduction: BTJSLNDT series tire speckle and nondestructive laser testsing system is a new generation tire nondestructive test instrument that was researched and developped by China engineers. It is applicable to the tire quality detection in design, research and production enterprises, especially system becoming the most effective means to control the quality of aviation tires, steel radial car tires, and OTR tires. It also applies to retread tires, being an ideal device for test classification prior to tires retreading and quality test after retreading. This system is mainly used for detection of such defects as bubble and layers separation to prevent detective tires leave the factory, thus ensuring the safety of plane flight and automobile driving.

System Characteristics:

  • Usually according to the circumstance 360 angles, the surface of the tire can be divided into 6-12 sectors. Tires are delivered to a vacuum case horizontally before test. A measure probe stretched into the tire case and automatic placed for testing. This system has the high adaptability, it can measure any tire of different external diameter and sectional height. It also can take pictures outside.
  • The system can detect the tire inner defects and cause tire to attain high security standard, especially in the retreading industry, because any unqualified tire will be vanished in the pretreatment, so to avoid wasting manpower and resource and economy lost. After tire retreading, this equipment can detect the quality of the retreading tire whether up to the control equipment.

Applications: Apply to the aviation tire, car tire, trunk tire, OTR tire and retreading tire, not only for radials structure, but also for bias, besides the system also applies to the measurement of compound material articles.

  • BTJSLNDT 800 suitable to mini aviation tire and car tire
  • BTJSLNDT 1200 suitable to car tire, truck tire and OTR tire
  • BTJSLNDT 1600 suitable to truck tire, OTR tire and aviation tire
 
BTJSLNDT800
BTJSLNDT1200
BTJSLNDT1600
Basic Parameter
Optional
Basic Parameter
Optional
Basic Parameter
Optional
Measurement Light Source
Laser
-
Laser
-
Laser
-
Measurement Technology
Laser Speckle Measurement Technology
-
Laser Shear Speckle Measurement Technology
-
Laser Shear Speckle Measurement Technology
-
Measurement Probe
1
-
1
2
1
2
Measurement Area
Tire Surface
Tyre Side & Tyre Bead Ring
Tire Surface
Tyre Side & Tyre Bead Ring
Tire Surface
Tyre Side & Tyre Bead Ring
Preparation of Tyre Carcass
No Need
-
No Need
-
No Need
-
Defective Resolution
2mm
-
2mm
-
2mm
-
Defective Type
Air Bubbles, Delamination
-
Air Bubbles, Delamination
-
Air Bubbles, Delamination
-
Reset Mode of Measurement Probe
Full Automatic
Manual Setting
Full Automatic
Manual Setting
Full Automatic
Manual Setting
Measurement Period
<120 sec
-
<120 sec
-
<120 sec
-
Tyre Size
Minimum Inner Diameter 150mm
Take Picture Outside
Minimum Inner Diameter 300mm
-
Minimum Inner Diameter 150mm
-
Maximum Outside Diameter 800mm
Maximum Outside Diameter 1200mm
Take Picture Outside
Maximum Outside Diameter 1600mm
-
Cross Section Width
400mm
-
450mm
-
600mm
-
Laded/Disboard
Active/Passive
-
Automatic
User Interface
Automatic
User Interface
Defection Assessment
Manual
Full Automatic
Manual
Full Automatic
Manual
Full Automatic
Result Storage Modes

Hard Disk or Optical Disk

Others

Hard Disk or Optical Disk

Others

Hard Disk or Optical Disk

Others
Environment Request
10-40 Degrees Celsius
10-40 Degrees Celsius
10-40 Degrees Celsius
Tire carcass temperature is utmost 10 degrees Celsius higher than environment temperature.
Tire carcass temperature is utmost 10 degrees Celsius higher than environment temperature.
Tire carcass temperature is utmost 10 degrees Celsius higher than environment temperature.
Electricity Source
220-380V 16A
6Bar
220-380V 16A
Max.25A
220-380V 16A
Max.25A
Gas Source
8Bar, 20L/min
8Bar, 20L/min
8Bar, 20L/min
Outline Dimension
3.5*2*2m(L*W*H)
-
5.6*2.5*2m(L*W*H)
-
5.6*2.5*2m(L*W*H)
-


Laboratory Intelligent Internal Mixer
Laboratory Intelligent Internal Mixer

Applications: For the research on macromolecular materials and macromolecular precision production

Main Specifications:

Model
BTM-2-1
BTM-2-5
Total Capacity of Mixing Chamber
1 Cubic Liter
5 Cubic Liter
Working Capacity of Mixing Chamber
0.6-0.7 Cubic Liter
3.5 Cubic Liter
Rotation Speed of Rear Rotor
20-80rpm
20-120rpm
Speed Ratio of Front/Rear Rotors Shear Type
1:1.24
1:1.16
Intermeshing Type
1:1
1:1
Driven by Top Ram
Hydraulic
Hydraulic
Pressure against Materials by Top Ram
0.25-1MPa
0-0.8MPa
Main Motor Power Shear Type
11KW
37KW
Intermeshing Type
15KW
45KW
Heating/Cooling Method of Internal Mixer Full Auto Heat Conducting Oil Cyclic Temperature Control System Mixing Chamber Independent Circulating Water Temperature Control System
Rotor Independent Circulating Water Temperature Control System
Lower Fastening Bolt Independent Circulating Water Temperature Control System
Net Weight
1.5T
2.5T
Overall Sizes
1500*610*1800mm
2800*910*2100mm


Internal Mixer Intelligent Control System
Internal Mixer Intelligent Control System

Functions of Intelligent Control System for Internal Mixer:

This system can record the moment power curve and relevant parameters of the entire mixing process of compounds, thus easy to analyze various properties of mixing rubber, and online predict the plastic (viscosity) value and dispersion index of mixing rubber. It is able to indicate curves of instantaneous power and temperature, shifts, operators, production time, variety of rubber kinds, production interval, auto or manual status, category of current action and type of full-auto failure to lead the mixer full auto mixing and to ensure the fluctuation of Mooney viscosity within +/- 4 (for 90% or more, controlled within +/-3) to increase dispersion by one level (stages mixing) as compared wtih the original process. This technology optimization can raise productivity by more than 5%.



Tire Tread Contour Cross Section Pattern Figure Detection Inspectioin System
Tire Tread Contour Cross Section
Pattern Figure Detection Inspectioin System
-

Functions of Tread Section Contour Inspection System:

Accurately measuring and recording tread contour (including width, thickness of each point and tread contour). Geometrical size and shape of tread can be displayed on the spot. It is able to diplay the change in thickness of any point along the length, only calculate the difference between the extrusion shape and set value, and provide real-time over-limit warning; inquiry and Excel introduction of extrusion information and statistics; printing of information on tread sections.

System Parameters:

  • Measuring veracity of tread width: +/-1.0mm
  • Measuring veracity of tread thickness: +/-0.1mm
  • Max.Tread Thickness: 40mm
  • Max.Tread Width: 1000mm
  • Max.Scanning Speed: 100mm/s
  • Electric Power (Single Section): AC220V 6A, Single Phase

Note: Measuring veracity is associated with max.tread thickness, scanning speed, surface inclination and working method, the max.tread thickness, the max.tread width, the power supply system and the max.scanning speed can be designed according to user's requirements.



Tire Abrasion Wear Detection And Analysis System Curvature Variation Graph
Tire Abrasion Wear
Detection And Analysis System
Curvature Variation Graph
Tyre Abrasion Wear Detection And Analysis System Longitudinal Section
Tyre Abrasion Wear
Detection And Analysis System
Longitudinal Section
Tire Abrasion Wear Detection And Analysis System Transverse Section
Tire Abrasion Wear
Detection And Analysis System
Transverse Section

Functions of Tyre Abrasion Wear Detection and Analysis System

  • 1. Information collection: when a tire rotates, the height of current monitoring point (relative to the tire axle center) can be calculated on a real time basis according to the position and reading of the laser head. After the tire turns one cycle, the height of one section of the tire can be detected. Detection continues after the laser head moves horizontally. In this way, the height of the entire tread can be measured.
  • 2. Picture display: summarize the detected data, display traverse sections or longitudinal sections of tire and trace contour pictures according to the detect results. If the circumference of 360 degrees unbended to a plan, A contour picture and plan can also be obtained by comparison of the different value.
  • 3. Calculation and comparison of abrasion data: compared with a standard tread and thus calculate the abrasions at different points. Comparison can also be made between abrasion treads after different mileages. Using different colors to distinguish severity of abrasion. The difference of abrasion can be ascertain.
  • 4. Specification determination: tires with different specifications may vary greatly in outside diameter. The user can set a standard specification for different size tire. Then the laser head is able to move to a proper position automatically according to the preset data so as to get the measurement with optional precision.
  • 5. Display of tire curvature: in accordance with detected data, the round degree of tire longitudinal section and change in curvature can be counted.

Applications: These series tire abrasion detector/abrasion instrument is applicable to the tire design, research and manufacture enterprises. This system is mainly used to inspect the severity of tires. It detects the abrasion of the same tread after running different mileages at the mileage counter, records and compares the datas.



Single Roller Die Head, Machine Head, Aircraft Nose
Single Roller Die Head
Machine Head Aircraft Nose
Single Roller Die Head, Machine Head, Aircraft Nose
Single Roller Die Head
Machine Head Aircraft Nose

Applications: Applicable to the production of wide and thin rubber sheets, cushion rubber strips in combination with tension free curing of bead apex production line. The 0.2mm sheets of strips with width up to about 300mm. It also can be joint researched according to special requirements.

No. Item Description
1 Single Roller Integrated movable die head, convenient for maintenance
1.1 Size Fi300*L500mm
1.2 Roller Speed Max.70rpm, special speed can be set according to production requirements.
1.3 Motor Integral SEW Frequency conversion motor 1KW, 1500r/min
Gearbox Integral SEW Gearbox, K series empty sleeve-shaft gearbox.
1.4 Roller Structure Alloy steel mandrels, chilled cast roller surfaces, Strength and rigidity; chilled cast roller surface; HS70, 10mm thickness of chilling layer, ensuring service life.
1.5 Adjust method of roll nip Worm-gear pair transmission
1.6 Cutter Manual knife, 2pcs/set, 2 sets.
1.7 Temperature Control Method RRC instrument adjusts temperature in PID
2 Die Designed and manufactured as per use requirements, the changeable mouthpiece clamped through hydraulic pressure.
3 Pressure Sensor Dynisco pressure & temperature
4 Hydraulic Unit Haskel USA


Pin Cylinder Barrel Cold Feeding Extruder
Pin Cylinder Barrel
Cold Feeding Extruder

Applications: Applicable for the direct plastification, processing and profiling of compounds at a normal temperature or other processing production, such as extrusion of profiles, inter and outer rubber pipes, extruding for wire and cable cementing, provision of rubber to calendar and feeding rubber strips for OTR tire tread winding.

Main Specifications:

Specification
Fi60, Fi65
Fi90
Fi120
Fi150
Fi200
Fi250
Screw Diameter, mm
60, 65
90
120
150
200
250
L/D Ratio
12
12
12
16
18
18
12
16
16
12
12
12
Max.Speed of Screw, rpm
80
55-60
30-50
40-45
28-33
26-28
Motor Power, KW
22
55
110
220
315
500
18.5
45
75
160
220
315
Max.Output Kg/h
150
350
750
1500
2300
3500
180
400
850
1700
2600
5000


Conical Twin Screw Extruding Sheeter BTXJYS 330/450/600 ZL
Conical Twin Screw Extruding Sheeter
BTXJYS 330/450/600 ZL
Conical Twin Screw Extruding Sheeting Mill BTXJYS 330/450/600 ZL
Conical Twin Screw Extruding Sheeting Mill
BTXJYS 330/450/600 ZL

Application: Suitable for mastication, mixing or final compounding from internal mixer of F270/F370, GK400/BB600, and extruding sheets in certain sizes.

Main Specifications:

  • Working capacity: meet the requirement of auxiliary production for mixer with output of about 200L/300L/450L (such as F270, F370, GK400, BB600, etc.)
  • Screw Type: double cone, single head, variable distance, variable depth, convergent type screw (unequal distance, unequal depth, convergent type, fully intermeshed, single head conical screw)
Specification
Fi330
Fi450
Fi600
Output, ton
9
13
28
Linear Speed of Sheeter Roll, m/min
4-36.5
4-42
5-55
Roll Diameter, mm
410
510
660
Length of Roll Surface, mm
1000
1100
1400
Adjustment Clearance of Sheeter Roll (Electrically Adjusting)
3-10
3-10
3-10
Max.Lifting Height of Top Roll (Electricity Adjusting)
200
250
300
Max.Descending Depth of Bottom Roll (Electricity Adjusting)
100
150
200
Width of Extruded Sheet (Variable with Different Compound and Roll)
-700
-800
-1000


Intelligent Internal Mixer Up-Stream Equipments Feeding System
Intelligent Internal Mixer
Up-Stream Equipments Feeding System
Intelligent Internal Mixer Up-Stream Equipments Feeding System
Intelligent Internal Mixer
Up-Stream Equipments Feeding System

Applications: it can be matched with various domestic & imported mixers of different models and specifications, such as 90, 160, 190, 270, 370 and 400.

Functions: this intelligent up-stream equipment is different from any other similar systems. It has not only the advantages of auto burdening and auto mixing but also:

  • Auto optimization and adjustment of mixing process, overcoming quality fluctuation caused by raw materials, environment condition and other factors.
  • Enhancing mixing compound quality, and ensuring the Mooney viscosity to be within +/-4 Mooney (in which 90% is within +/-3Mooney)
  • Dispersion of carbon black in rubber compound doubles the original level
  • Having the function of remote monitoring network
  • Production efficiency increased by over 5% (as compared with the original technology)


Tyre Tread Tire Sidewall Duplex Extruding Train Line
Tyre Tread Tire Sidewall
Duplex Extruding Train Line
Tyre Tread Tire Sidewall Duplex Extruding Train Line
Tyre Tread Tire Sidewall
Duplex Extruding Train Line

Applications: used for take off components from the duplex extruder, compulsory contraction, breaker strip sticking or transition strip sticking, cooling, fixed length cutting, weighing, pick up and wind up processes.

Main Specifications:

  • Width of conveyer belt of roller: 600-1000mm
  • Linear speed of train: 3-45m/min
  • Tread centering device: +/-1.0mm
  • Cooling method: spraying + immersion
  • Cutting precision: +/-3mm
  • Tread cutting speed: max. 20times/min
  • Temperature of cooling: less than room temperature +5 degrees Celsius (when the temperature of cooling water less than 25+/-5 degrees Celsius)
  • Dimension: 75000L*5000W*6000H


Rubber Roller Calender XYL360
Rubber Roller Calender
XYL360
Rubber Roller Calender XYL250
Rubber Roller Calender XYL250

Applications: for ply up breaker strip to tread, It can be incorporated with tread & sidewall extruding train line, also used for calendaring rubber sheets.

Main Specifications of Calenders:

  XY-L360 XY-L250
Roller Diameter 360mm 250mm
Roller Length 900mm 625mm
Ratio of Bottom/Top Rollers 1:1.04 1:1.04
Roller Linear Speed 2-30m/min 23.7m/min
Adjutable Rollers Distance 0-10mm 0-10mm
Min.Thickness of Calendering Sheets 0.3mm 0.3mm
Max.Width of Calendering Sheets 650mm 500mm


Complex Extruders
Complex Extruders
Complex Extruders
Complex Extruders

Applications: for producing different profiles and assembled components of tire.

Duplex Extruders

Triplex Extruders


Main Specifications of Duplex Extruders
Specifications
Fi60/60
Fi90/60
Fi120/90
Fi150/90
Fi150/120
Fi200/150
Fi250(Hot)/150
Fi250/200
Screw Diameter, mm
60/60
90/60
120/90
150/90
150/120
200/150
250/150
250/200
L/D Ratio
12/12
12/12
14/12
16/12
16/14
16~18/16
8/16
16~18/16~18
Max.Rotation Speed of Screw, r/min
80/80
60/80
50/60
45/60
45/50
33/45
42/45
28/28~33
Motor Power, KW
18.5/18.5
55/18.5
90~110/55
185~220/55
185~220/90~110
315~355/185~220
220/185~220
500/315~355
Max.Width of Extruding Product, mm
150
 
450
 
 
550*35/650*35
550*35/650*35
650*40
Derived Specifications
 
 
 
 
 
 
 
Fi250(Hot)/200(Hot)
Fi250(Hot)/200
Fi200/200
Max.Productivity, Kg/h
180~250
350~450
1000
1200~1800
1500~2200
2500~3500
3500~450
4200~5500
Note: Others combinations of Fi60~Fi250 also can be manufactured according to buyers' requirements.

Main Specifications of Triplex (Quadruplex) Extruders
Specifications
Fi200/150/120
Fi250/200/120
Fi120/200(Hot)/150
Fi90/120/200/150
Screw Diameter, mm
200/150/120
250/200/120
120/200/150
90/120/200/150
L/D Ratio
16~18/16/14~16
16~18/16~18/14~16
14~16/8/16
16/14~16/16~18/16
Max.Rotation Speed of Screw, r/min
28~33/45/50
28/28~33/50
50/50/45
60/50/28~33/45
Motor Power, KW
15~355/185~220/90~110
500/315~355/90~110
90~110/185/185~220
55/90~110/315~355/185~220
Max.Width of Extruding Product, mm
650
650
650
650
Derived Specifications
Fi200/150/120
 
 
 
Max.Productivity, Kg/h
3200~4200
4800~6000
3200~4200
3200~4200
Note: Others combinations of Fi60~Fi250 also can be manufactured according to buyers' requirements.


Right Angle 90 Cord Fabric Auto Cutting Splicer
Right Angle 90
Cord Fabric Auto Cutting Splicer

Applications: Textile ply cutting and splicing

Main Specifications:

Item
Data
Max.Width of Ply before Cutting 1500mm
Max.Diameter of Cord Ply Coil before Cutting 950mm
Cutting Angle 90
Cutting Width 320~880mm
Cutting Frequency 14times/min
Ply Feeding Speed 60m/min
Width of Liner 1500mm
Cord Ply Storage Amount before Cutting 3m
Max.Diameter of Winding Roll 760mm


Tyre Bead Ring Wrapping Machine
Tyre Bead Ring Wrapping Machine

Applications: for wrapping steel bead

Main Specifications:

  • Main Eletrical Source: AC380V +/-10%, 50Hz +/-2%
  • Control Power Supply: DV24V
  • Application Range: Bead with size 12" 38"
  • Diameter of Driving Press Roller: Fi42mm
  • Rotation Speed of Gyration Gear Ring: 204rpm
  • Motor Power: 0.55KW


Tyre Bead Expanding Inner Appearance Inspection Machine
Tyre Bead Expanding
Inner Appearance Inspection Machine

Applications: for expanding tire bead in order to inspecting the inner appearance of tire.

Main Specifications:

  • Bead Diameter: 20" 24.5"
  • Compressed Air: 7Kg/cm2
  • Power: 380V 50Hz
  • Illuminating Light: DC24V or AC220V


Multi Blade Slitter, Multitool Longitudinal Cutter
Multi Blade Slitter
Multitool Longitudinal Cutter
-

Applications: for slitting the rubber foils with plastic liner into various width as needed then wind-up for next process.

Main Specifications:

  • Rubber Sheet Width: 600mm
  • Mix.Cutting Width 20mm
  • Size of Equipment: 5900*3100*1850mm
  • Weight of Equipment: 2.5tons


Horizontal Radial Tyre Apex Applying To Bead Ring Machine
Horizontal Radial Tyre Apex
Applying To Bead Ring Machine

Applications: for applying-up apex to steel bead of radial tyres.

Main Specifications:

  • Rotation Speed of Main Axis: 14.1rpm
  • Height of Main Axis: 820mm
  • Motor Power: 0.55KW
  • Rotation Speed of Motor: 1410rpm


Polyethylene Liner Rubber Belt Big Roll Rewinder For Tyre Bead Wrapping Machine Small Rolls
Polyethylene Liner Rubber Belt
Big Roll Rewinder For
Tyre Bead Wrapping Machine Small Rolls

Applications: for turning rubber belt with polyethylene liner from big roll to small roll which would be used on bead wrapping machine. Meanwhile, collecting and winding up the polyethylene liner onto a peel off shaft.

Main Specifications:

  • Max. Decoiling Roll Diameter: 450mm
  • Max. Coiling Roll Diameter: 200mm
  • Max. Coiled Strip's Width: 40mm


All Steel Radial Tyre Coated Cord Fabric Longitudinal Cutting Machine, Tire Cord Ply Vertical Slitter
All Steel Radial Tyre Coated Cord Fabric
Longitudinal Cutting Machine
Tire Cord Ply Vertical Slitter

Applications: for slitting coated cord fabric ply into several pieces at certain width, longitudinally on all steel radials tire process.

Main Specifications:

  • Applicable Width of Cord Fabric: 1500mm
  • Max. Cutting Width: 700mm
  • Overall Dimensions: 7000*2500*2000mm
  • Weight: ~4.5 tons

 



Green Tyres Internal External Surfaces Lubricant Isolating Agent Spray Painting Machine Series
Green Tyres Internal External Surfaces
Lubricant Isolating Agent
Spray Painting Machine Series
Green Tyres Internal External Surfaces Lubricant Isolating Agent Spray Painting Machine Series
Green Tires Internal External Surfaces
Lubricant Isolating Agent
Spray Painting Machine Series
Applications: for spray lubricant and solution on the inner/outer surface of green tires.


Tyre Parallel Steel Wires Belt Breaker Cementing Extruding Line
Tyre Parallel Steel Wires Belt
Breaker Cementing Extruding Line

Applications: used for extruding the two parallel steel wires, through arrangement, cementing, traction, cooling, storage and two stations coiling processes, to compose a continuous and automatic 0 degree steel wires belt breaker cementing production line.

Main Specifications:

  • Screw Diameter: 90mm
  • L/D Ratio: 12:1 (14:1)
  • Max.Rotational Speed of Screw: 55rpm
  • Max.Number of Ingots/Creels: 80pcs
  • Linear Speed of Production: 115m/min
  • Max.Width of Extruding Rubber: 138mm
  • Number of Extruding Strips: 2pcs
  • Thickness Range: 1.8+/-0.08mm
  • Diameter of Cord Fabric Steel Wire: 0.85~1.06mm


Tyre Cord Fabric Vertical Cutting Production Line, Tire Textile Ply Slitting Production Line
Tyre Cord Fabric
Vertical Cutting Production Line
Tire Textile Ply Slitting Production Line
Tyre Cord Fabric Vertical Cutting Production Line, Tire Textile Ply Slitting Production Line
Tyre Cord Fabric
Vertical Cutting Production Line
Tire Textile Ply Slitting Production Line

Applications: for slitting textile ply (tyre cord fabric) in longitudinal direction.

Main Specifications:

  • Cutting Knifes: Direct Cutting Type Paperknife
  • Knifes Quantity: 8pcs
  • Windup Coiling Mode: Passive
  • Max.Diameter of Windup Coiling Roll: Fi500mm
  • Let-off Square Steel's Diameter: 38*38mm
  • Windup Coil Square Steel's Diameter: 38*38mm
  • Power: 380V 3Phases 50Hz
  • Air Source: 0.7MPa


Tyre Apex Strip Extruding Applying-Up Bead Ring Production Line
Tyre Apex Strip Extruding
Applying-Up Bead Ring Production Line

Applications: It is used for conveying extruded & cooled apex strips by a conveyor belt to the apply up machine and adhere tyre apex on bead ring.

Main Specifications:

  • Extruder: Fi90*14
  • Cooling Unit: 5 rollers type (2+3)
  • Linear Speed of Conveyer Belt: Max.14m/min
  • Bead Diameter: 12"~16", 16"~24"
  • Apex Height: 20-65mm
  • Apex Thickness: Max. 12mm
  • Cutting Precise of Tyre Apex: +/-1.5mm
  • Temperature of Extrudates: Less than 125 degrees Celsius


Tyre Bead Ring Tire Apex Application Joint Production Line, All Steel Radial Tyre Apex Apply-Up Line
Tyre Bead Ring Tire Apex
Application Joint Production Line
All Steel Radial Tyre Apex Apply-Up Line

Applications: Cool tyre apex after being extruded from co-extruders, then deliver tyre apex by a conveyer belt to apply up machine for jointing tyre apex onto the bead ring.

Main Specifications:

  • Diameter of Rubber Cemented Steel Wire: 1.60mm (Square Bead)
  • Bead Inner Diameter B.I.D.: 19.5inch, 20inch, 22.5inch, 24.5inch
  • Apex Height: 60~120mm
  • Overlaps at Joints: 0~3mm
  • Diviation of Apex: within 2mm
  • Height Diviation of Apex: 0~3mm


Finished Tyres Edging Machine BTMB Series For Tires Letters Colors Recurrence
Finished Tyres Edging Machine
BTMB Series For
Tires Letters Colors Recurrence

Applications: Applicable to color recurrence of finished tire products.

Functions:

  • Technical Parameters: Applicable tire specifications of light truck tires and terrain tires varying from R15" to R19.5"
  • For tires of R17.5", the grinding time lasts for about 1 minute (unilateral)
  • Grinding Degree: 0~3mm
  • Grinding Width: Less than 60mm
  • Tire Inflation Pressure: Less than 3Kgf/cm2
  • Rotation Speed of Tire: up to 20rpm, adjustable
  • Rotation Speed of Grinding Wheel: 2800rpm, adjustable
  • Power Supply: 380V, 3 Phases, 4 Wires System
  • Air Supply: 6Kgf/cm2 dewatered compressed air, diameter of air supply pipe 1"


Automatic Weighting Proportioning Distributor For Large Batches Chemical Ingredients, Powders, Granulars
Automatic Weighting
Proportioning Distributor
For Large Batches Chemical
Ingredients Powders Granulars
Automatic Weighting Proportioning Distributor For Large Batches Chemical Ingredients, Powders, Granulars
Automatic Weighting
Proportioning Distributor System
For Large Batches Chemical
Ingredients Powders Granulars

Applications: To meet the production requirements of automatic weighing and distributing large batches of small powders and granular materials for the tire manufacture, rubber processing, plastic processing, foods and pharmaceutical fields.

Characteristics: The system has many advantages such as quick distribution, high precision weighing, simple structure, exact positioning, easy operation, safety, reliability and less pollution. A series of all automatic and semi automatic types of system is available to supply various endusers.



Tyre Enterprise Manufacturing Execution System MES
Tyre Enterprise
Manufacturing Execution System
MES

MES, Manufacturing Execution System, which is an execution layer between plan layer and site operation control layer, is mainly in charge of production management and schedule execution. Its main function includes operating plan and arranging production, managing technical specification standard, collecting data, managing production employees, products output managemetn, processes management, maintaining equipments and the following up managements of new products and so on.

The implement effects of MES system are listed as following:

  • It realizes the remote real time monitoring and control on the running conditions of production equipments. The production plan can be updated remotely at real time, it can get locale process parameters, yield counting information and status of equipments. It not only intensifies decision basis, but also raise response speed on locale accidents, it improves the former condition that information lost, information distortion, information delay in the artificial reports works.
  • The system has powerful comprehensive inquiry function, it can inquiry parameters of recipes, historical datas, production conditions, quality requirements anytime, so that it is convenient for production quality tracking.
  • It realizes some functions like inquiry of job handover, absence count, every batch production's quantity count, it improves management level to a higher step.
  • It uses historical datas to build static optimization model, so it can make control strategy on the basis of stable quality and lower energy consumption.


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