Rimpex@RPM supplies waste tire fine rubber powder production line including whole tyre crusher, rubber fragments rub and cut machine, rubber crusher, rubber fine pulverizer and others wasted rubber pulverizing equipments such as rough crushing muller, medium smashing pulverizer, ultramicro fine powder milling machine, materials feeding equipment, dust collecting equipment, grader, sorter, sizer, classifier, size grading machine, mixing blending machines, blending machines and calcium carbonate production line.
Complete Set of Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line
The normal temperature fine rubber powder production line is a complete set of equipments with advanced world level technology developed by the factory for domestic and overseas markets. It can turn worn-out tyres and waste rubber into fine rubber powder of granularity 20 to 40 meshes continuously and automatically in airtight chamber under normal atmosphere temperature. The Fine rubber powder produced by this production line can be widely used for tyres, stadium rubber running track, waterproof roll, rubber tiles and high-level expressway building materials, etc.
During production, all the devices in the production line are monitored at real time by computer, and the sequence to turn on or off the devices can also be set automatically, thus the whole production line runs reliably. The cooling water needed in production can be used circularly. A super fine powder collection system is fixed to collect the powder and realize no dust pollution on the whole production line. This production line has characteristics such as reasonable structure and channel layout, high automatization, low production cost, high quality, low noise, no pollution, and so on. It is an ideal equipment for the recycle of worn-out tyres. |
Complete Set of
Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line
10000MT Yearly Flow Chart
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Waste Tire Fine Rubber Powder Production Line
Download and Install
Microsoft Windows Media Player
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Complete Set of
Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line
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Technical Parameters of Complete Set of Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line:
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Annual handling ability: tens of thousands of metric tons
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Materials being handled: worn-out tyres with diameters less than 1.2 meters
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Granularity of finished rubber powder: 40 to 200 meshes
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Power consumption: less than 560KW per hour
Technical Process of Complete Set of Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line:
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Whole Tire
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Break Whole Tire into Rubber Fragments (50x50mm)
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Rub and Cut Rubber Fragments Twice to Smaller Fragments (10x10mm) & Separate Iron Materials and Cord Fabric Pieces from Rubber
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First Time to Get Rid of Iron
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Crush Rubber Fragments, Screen Sieving Rubber Fragments, Get Rid of Fibres, Turn Rubber Fragments into Rubber Powder (1 to 3 mm)
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Get Rid of Iron and Fabric Pieces Again, Grade Rubber Powder
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Large Granularity Rubber Powder Enters into Storehouse
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Pulverize Large Powder into Smaller Rubber Powder (40-200 Meshes)
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Rubber PowderClassifier
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Finished Rubber Powder
Some Equipments List of Complete Set of Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line:
Whole Tyre Feeding Device - Whole Tyre Crusher - Inclined Flat Belt Conveyer - Rubber Fragments Rub and Cut Machine - Horizontal Flat Belt Conveyer - Flat Belt Iron Removing Machine - Flat Belt Conveyer - Hoister - Rubber Crusher - Dust Collector - Vibration Sieve - Roller Magnetic Separator - Classifier - Cyclone Collector - Storage Bunker - Screw Conveyer - Bucket Elevator - Sound Insulation Device - Rubber Fine Pulverizer - Wind Blower - Airproof Rotory Impellers Materials Conveyer - Dust Collector - Electric Control Bins. |
Waste Steel Wire Radial Tyre
Worn Out Common Bias Tyre
Whole Tyre Crusher ZPS
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Main Technical Parameters of Whole Tyre Crusher ZPS:
- Quantity of Blades: 22 pcs
- Rotation Speed of Blades: 31r/min
- Power of Main Motor: 155KW
- Rotation Speed of Gyratory Screen: 8.5-42.5r/min
- Aperture of Gyratory Screen: 60mm (Optional)
- Motor Power of Gyratory Screen: 5.5KW
- Total Weight of Complete Machine: 14.5 Metric Tons
- Size of Feedstock: Worn-out Tyres with Diameter Less than 1.2M
- Size of Discharged Materials: Maximum 50x50mm
- Output Capacity: 2-3MT/H
Application of Whole Tyre Crusher ZPS:
- Mainly be utilized to crush whole tyres including steel wire radial tyres (meridian tyres) and common bias tyres (diagonal rubber tyres).
Structural Characteristics of Whole Tyre Crusher ZPS:
- The abrasion resistant parts are made of special abrasion resistant materials (National Patent Product), they are characterized by long service life, low noise and small size. The crusher chamber coordinates with the right and left support mechanisms perfectly, the crushing power are transmitted efficiently, which ensures the good stability of equipments. The special rotary sifting device can send the unqualified fragments back to the crusher chamber and discharge the qualified fragments out the chamber, so it protects the after treatment equipments effectively. Advanced water cooling device is applied to take away the heat produced in time during crushing.
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Rubber Fragments Rub And Cut Machine CQ
for Waste Tyre
Cord Fabrics/Steel Wires/Rubber
Separation 01 |
Rubber Fragments Rub And Cut Machine CQ
for Waste Tyre
Cord Fabrics/Steel Wires/Rubber
Separation 02
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Main Technical Parameters of Rubber Fragments Rub And Cut Machine CQ:
Items |
Rubber Fragments Rub And Cut Machine
CQ-1000 |
Rubber Fragments Rub And Cut Machine
CQ-2000 |
Quantity of Blades |
Rotor Blades
57PCS |
Fixed Blades
12PCS |
Rotor Blades
69PCS |
Fixed Blades
18PCS |
Rotation Speed of Blades |
325r/min |
Drive Motor Power Output |
75KW |
110KW |
Size of Feedstock |
Maximum 50x50mm |
Size of Discharged Materials |
Maximum 10x10mm |
Output Capacity |
1-2 MT/N |
2-3 MT/N |
Pressure of Cycle Water |
1-1.5 MPa |
Quantity of Cycle Water |
8-14 M3/H |
Temperature of Cycle Water |
Maximum 40 Degree Celsius |
Application of Rubber Fragments Rub and Cut Machine CQ:
- Mainly be utilized to further crush rubber fragments of worn-out steel wire meridian tyre (no more than 50x50mm) which are discharged from complete tyre crusher and separate cord fabrics, steel wires and rubbers efficiently.
Structural Characteristics of Rubber Fragments Rub and Cut Machine CQ:
- The abrasion resistant parts are made of special abrasion resistant materials (National Patent Product), their service lives are 3 to 5 times of those of similar products in China. They can be repaired and used for several times. Special-structure water cooling device (National Patent Product) is adopted to take away the heat produced during crushing. Overhauling device adopts hydraulic pressure drive. It is safe and reliable and easy to operate. The main shaft support bearing adopts thin oil lubrication, which ensures the good stability of equipments. The special rotary sifting device can send the unqualified fragments back to the crusher chamber and discharge the qualified fragments out the chamber, it protects the aftertreatment equipments effectively.
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Rubber Crusher PJ
for
Rubber Powder Medium ulverization |
Main Technical Parameters of Rubber Crusher PJ for Rubber Powder Medium Pulverization:
- Diameter of Groove Roller: 510mm
- Diameter of Back Roller: 560mm
- Working Length: 800mm
- Linear Velocity of Groove Roller: 26.68m/min
- Adjustable Distance between Two Rollers: 0-15mm
- Power of Main Motor: 75KW
- Size of Feedstock: Maximum 10x10mm
- Size of Discharged Materials: 10-15 Meshes
- Pressure of Cycle Water: 1-1.5MPa
- Quantity of Cycle Water: 8-14MT/H
- Temperature of Cycle Water: Maximum 40 Degree Celsius
Application of Rubber Crusher PJ for Rubber Powder Medium Pulverization:
- Be used as a secondary crusher in rubber powder production.
Structural Characteristics of Rubber Crusher PJ for Rubber Powder Medium Pulverization:
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The roller is made of alloy cold cast iron, its surface is rigid and abrasion resistant, the back roller is groove roller which makes the roller surface temperature keep uniform. An overload protection device is fixed to protect the main parts from being damaged because of overload. An emergency stop device is fixed to stop the machine in case of emergency, which ensures the safety of equipments. The spacing between roller containers can be adjusted through a hand wheel easily. The integral pedestal are adopted, the installation is very easy.
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Rubber Fine Pulverizer XJF Group
For Normal Temperature
Fine Rubber Powder Production |
Rubber Fine Pulverizer XJF
for
Normal Temperature
Fine Rubber Powder Production |
Main Technical Parameters of Rubber Fine Pulverizer XJF
for
Normal Temperature
Fine Rubber Powder Production:
Items |
XJF800 |
XJF1000 |
XJF1200 |
Rotation Speed |
980r/min |
860r/min |
740r/min |
Granularity of Feedstock |
5-10 meshes |
5-10 meshes |
5-10 meshes |
Granularity of Discharged Materials |
40-200 meshes |
40-200 meshes |
40-200 meshes |
Output Capacity |
80-150 Kg/h |
120-200 Kg/h |
150-250 Kg/h |
Main Motor Power |
45 KW |
55 KW |
55 KW |
Feeder Motor Power |
0.55 KW |
0.55 KW |
0.55 KW |
Temperature of Cycle Cooling Water |
Maximum 40 Degree Celsius |
Maximum 40 Degree Celsius |
Maximum 40 Degree Celsius |
Pressure of Cycle Cooling Water |
1-1.5 MPa |
1-1.5 MPa |
1-1.5 MPa |
Quantity of Cycle Cooling Water |
5-7.5 M3/h |
6-10 M3/h |
8-14 M3/h |
Weight |
1.65 Metric Tons |
1.8 Metric Tons |
2.7 Metric Tons |
Application of Rubber Fine Pulverizer XJF
for
Normal Temperature
Fine Rubber Powder Production:
- The key equipment for normal temperature fine rubber powder production
Structural Characteristics of Rubber Fine Pulverizer XJF
for
Normal Temperature
Fine Rubber Powder Production:
- Taper rotors and stators are adopted (National Patent Product), the fineness of powder can be controlled through the adjustment of hand wheel. Special-structure water cooling device is adopted to take away the heat produced during pulverizing in time, which improves the work stability of equipments. The wearing parts are made of high abrasion resistant special hard alloy, which ensures the long service life.
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Rubber Coarse Cracking Processing
Rubber Break Fine Processing
Demonstration Equipments
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Wide Application of
Fine Rubber Powder
from Waste Tyre Recycling Production Line
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Normal Temperature Method
Discarded Waste Recycled Tire
Fine Rubber Powder
Unitized Production Line |
Wide Application of Fine Rubber Powder made from Waste Tyre Recycling Production Line
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Auto industry such as tyre, vibration absorbing materials, shock absorber, etc.
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Rubber and plastic products, such as safety cushion, road isolation barrier, rubber tube, rubber plate, rubber sole, etc.
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Athletic sports ground surface materials such as court, prefabricated rubber running track, etc.
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Road engineering and bituminous road surfacing to be mixed with asphalt and be used for surfacing roads or sleeper of railway or underground railway.
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Building materials such as rubber tile, rubber floor brick, waterproof coil, vibration proof foundation applied in construction, etc.
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Agricultural use such as pavement of stock farm, etc.
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Equipments List of 10, 000MT Waste Tyre Recycle Production
Line
Final Rubber Powder, 40 meshes, 80 meshes, Working 6, 000 Hours Yearly
Process Requirements on 10, 000MT Waste Tyre Recycle Production Line
1. Waste tyres could be recycled from it including all steel wires
radial tyres with diameters within 1200mm such as truck/bus/autocrat
tyres.
2. Final rubber powders are around 65% 40 meshes rubber powders, 35%
80 meshes rubber powders, 25Kg package.
3. Cycle cooling water: 150m3/h capacity, round type reflux high temperature
cooling tower.
4. Workshop area: 100m*25m*7m standard framework workshop adopting
industrial steel and concrete composite structure, 12mm horizontal
concrete.
5. Operators: 4 workers for pretreatment works plus 6 workers for whole
line linkage operations total 10 workers needed per shift. The Seller's
train The Buyer's workers free of charge in China factory.
6. Lead time: 90-100 days after 35% T/T down payment into the Seller's
account.
7. Installation time: The Seller helps The Buyer to install and debug
the production line within 40-50 days. |
No. |
Equipment Name |
Quantity
(Set) |
Power
(KW) |
Total Power
(KW) |
1 |
Whole Tyre Crusher
|
1 |
155 |
155 |
2 |
Rubbing & Cutting Machine |
1 |
10 |
10 |
3 |
Flat Belt Type Iron Removal Machine
|
2 |
1.1 |
2.2 |
4 |
S Type Conveyer Belt |
1 |
2.2 |
2.2 |
5 |
Conveyer Belt |
10 |
2.2 |
22 |
6 |
Rubber Crushing Mill PJ-560 |
3 |
75 |
225 |
7 |
Reciprocating Sieve
|
3 |
5.5 |
16.5 |
8 |
Additives Distributor |
3 |
1.1 |
3.3 |
9 |
Two Rollers Type Iron Removal Machine |
2 |
1.1 |
2.2 |
10 |
Cylinder Sieve
|
1 |
1.5 |
1.5 |
11 |
Fibre Removal Grader |
3 |
5.5 |
16.5 |
12 |
Blower Fan |
9 |
6.16 |
55.5 |
13 |
Materials Collecting Device |
17 |
- |
- |
14 |
Wind-closed Machine |
17 |
0.75 |
12.75 |
15 |
Dust Catcher |
3 |
7.5 |
22.5 |
16 |
Supporting Pipeline |
1 |
- |
- |
17 |
Cooling System (Cooling Tower)
|
1 |
11 |
11 |
18 |
Electronic Measuring Hopper |
1 |
2.2 |
2.2 |
19 |
XJF-1000 |
9 |
55 |
495 |
20 |
Sound Insulation Shed |
1 |
- |
- |
21 |
Storage Bunker (Mixing Machine) |
1 |
5.5 |
5.5 |
22 |
Bucket Elevator |
1 |
2.2 |
2.2 |
23 |
Spiral Conveyor |
2 |
3 |
6 |
24 |
Tyre Bead Stripping Machine (Pretreatment) |
2 |
11 |
22 |
25 |
Tyre Quillotine (Pretreatment) |
2 |
5.5 |
11 |
26 |
Electric Power Distribution Cabinet |
1 |
- |
- |
27 |
Adjustable Grader KF |
6 |
5.5 |
33 |
|
|
|
Total |
1235.05KW |
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Equipments List of 5, 000MT Waste Tyre Recycle 3000MT Rubber
Powder Production Line
Final Rubber Powder, 15 meshes, 40 meshes, 80 meshes, Working 6, 000 Hours
Yearly
Process Requirements on 5, 000MT Waste Tyre Recycle Production Line
1. Waste tyres could be recycled from it including all steel wires
radial tyres with diameters within 1200mm such as truck/bus/autocrat
tyres.
2. Final rubber powders are 15 meshes rubber powders, 40 meshes rubber
powders, 80 meshes rubber powders, 25Kg package.
3. Cycle cooling water: 150m3/h capacity, round type reflux high temperature
cooling tower.
4. Workshop area: 60m*18m*6.8m standard framework workshop adopting
industrial steel and concrete composite structure, 12mm horizontal
concrete.
5. Operators: 4 workers for pretreatment works plus 6 workers for whole
line linkage operations total 10 workers needed per shift. The Seller’s
train The Buyer’s workers free of charge in China factory.
6. Lead time: 90 days after 35% T/T down payment into the Seller’s
account.
7. Installation time: The Seller helps The Buyer to install and debug
the production line within 30 days. |
No. |
Equipment Name |
Quantity
(Set) |
Power
(KW) |
Total Power
(KW) |
1 |
Tyre Bead Stripping Machine (Pretreatment)
|
1 |
11 |
11 |
2 |
Tyre Quillotine (Pretreatment)
|
1 |
15 |
15 |
3 |
Whole Tyre Crusher |
1
|
160 |
160 |
4 |
Rubbing & Cutting Machine |
1 |
75 |
75 |
5 |
Flat Belt Type Iron Removal Machine |
1 |
2.2 |
2.2 |
6 |
S Type Conveyer Belt |
1 |
2.2 |
2.2 |
7 |
Flat Conveyer Belt |
3 |
2.2 |
6.6 |
8 |
Bucket Elevator |
2 |
2.2 |
4.4 |
9 |
Spiral Type Materials Feeding Machine |
3 |
2.2 |
6.6 |
10 |
Secondary Crusher |
7 |
22 |
154 |
11 |
Single Roller Type Iron Removal Machine |
2 |
1.1 |
2.2 |
12 |
Defibering Machine |
3 |
5.5 |
16.5 |
13 |
Fine Pulverizer XJF-1000 |
4 |
55 |
220 |
14 |
Blower Fan
|
6 |
7.5 |
45 |
15 |
Materials Collecting Device |
8 |
- |
- |
16 |
Wind-closed Machine |
8 |
1.1 |
8.8 |
17 |
Cooling System, 30 liters flux |
1 |
3 |
3 |
18 |
Electric Power Distribution Cabinet |
- |
- |
- |
19 |
Dust Catcher |
2 |
7.5 |
15 |
20 |
Knife Sharpener |
1 |
3 |
3 |
|
|
|
Total |
750.5KW |
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Materials Feeding Dust Collecting Equipment
Belt Type
Bucket Elevator
TDG Series |
Combinatorial
Wind Closing Machine
TGFZ2225 |
Impulse Bag Type
Dust Catcher Deduster
DMC24120 |
Spiral Conveyor
Helical Conveyer
LXG Series |
Vibrating Screen
Sieve
Vibration Sifter
ZSSeries |
Whirlwind Materials Collecting
Dust Catcher Deduster
XFG |
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Grader, Sorter, Sizer, Classifier, Size Grading Machine
Centrifugal Dry Type
Superfine Powder Grader
Sorter Sizer Classifier
Size Grading Machine
XFJWFJ
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Mechanical Electrical Integration
Laser Granularity Grain Size
Particle Size Tester
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-
- |
High Efficiency Turbo Type
Ultramicro Powder Grader
Sorter Sizer Classifier
Size Grading Machine
HTC Series
For Low Medium Hard Materials |
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Mixing Blending Machines
Cantalever Nonsymmetry
Double Helix Mixer
Mixing Machine Blender
DSH Series |
Cone Type Mixer
Cone Type Blender
SCH Series
- |
Coulter Mixer
Mixing Machine
Blender LDH Series
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Weightlessness Particle Mixer
Mixing Machine Blender WZSeries |
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Rough Crushing Muller, Medium Smashing Pulverizer
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Ultramicro Fine Powder Milling Machine
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Calcium Carbonate Production Line
Airflow Ultramicro
Calcium Carbonate Powder
Grader Sorter Sizer Classifier
Size Grading Machine CWC |
Calcium Carbonate Crushing Grading
Production Line
Process Chart
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Calcium Carbonate Shatterring
Professional Raymond Mill
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- |
Ultramicro Attritioning
Comminuting Ball Mill
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Ultramicro Calcium Carbonate Powder
Grader Sorter Sizer Classifier
Size Grading Machine HTC |
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Factory Overview China Expert
on Waste Rubber Pulverization |
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