Complete Set of Worn Out Tyre Waste Tire Fine Rubber Powder Production Line

    The normal temperature fine rubber powder production line is a complete set of equipments with advanced world level technology developed by the factory for domestic and overseas markets. It can turn worn-out tyres and waste rubber into fine rubber powder of granularity 20 to 40 meshes continuously and automatically in airtight chamber under normal atmosphere temperature. The Fine rubber powder produced by this production line can be widely used for tyres, stadium rubber running track, waterproof roll, rubber tiles and high-level expressway building materials, etc.
    During production, all the devices in the production line are monitored at real time by computer, and the sequence to turn on or off the devices can also be set automatically, thus the whole production line runs reliably. The cooling water needed in production can be used circularly. A super fine powder collection system is fixed to collect the powder and realize no dust pollution on the whole production line. This production line has characteristics such as reasonable structure and channel layout, high automatization, low production cost, high quality, low noise, no pollution, and so on. It is an ideal equipment for the recycle of worn-out tyres.

Complete Set of
Worn Out Tyre Waste Tire
Fine Rubber Powder Production Line
10000MT Yearly Flow Chart

Technical Parameters of Complete Set of Worn Out Tyre Waste Tire Fine Rubber Powder Production Line:

• Annual handling ability: tens of thousands of metric tons
• Materials being handled: worn-out tyres with diameters less than 1.2 meters
• Granularity of finished rubber powder: 40 to 200 meshes
• Power consumption: less than 560KW per hour

Technical Process of Complete Set of Worn Out Tyre Waste Tire Fine Rubber Powder Production Line:

• Whole Tire
• Break Whole Tire into Rubber Fragments (50x50mm)
• Rub and Cut Rubber Fragments Twice to Smaller Fragments (10x10mm) & Separate Iron Materials and Cord Fabric Pieces from Rubber
• First Time to Get Rid of Iron
• Crush Rubber Fragments, Screen Sieving Rubber Fragments, Get Rid of Fibres, Turn Rubber Fragments into Rubber Powder (1 to 3 mm)
• Get Rid of Iron and Fabric Pieces Again, Grade Rubber Powder
• Large Granularity Rubber Powder Enters into Storehouse
• Pulverize Large Powder into Smaller Rubber Powder (40-200 Meshes)
• Rubber PowderClassifier
• Finished Rubber Powder

Some Equipments List of Complete Set of Worn Out Tyre Waste Tire Fine Rubber Powder Production Line:

Whole Tyre Feeding Device - Whole Tyre Crusher - Inclined Flat Belt Conveyer - Rubber Fragments Rub and Cut Machine - Horizontal Flat Belt Conveyer - Flat Belt Iron Removing Machine - Flat Belt Conveyer - Hoister - Rubber Crusher - Dust Collector - Vibration Sieve - Roller Magnetic Separator - Classifier - Cyclone Collector - Storage Bunker - Screw Conveyer - Bucket Elevator - Sound Insulation Device - Rubber Fine Pulverizer - Wind Blower - Airproof Rotory Impellers Materials Conveyer - Dust Collector - Electric Control Bins.

Main Technical Parameters of Whole Tyre Crusher ZPS:

• Quantity of Blades: 22 pcs
• Rotation Speed of Blades: 31r/min
• Power of Main Motor: 155KW
• Rotation Speed of Gyratory Screen: 8.5-42.5r/min
• Aperture of Gyratory Screen: 60mm (Optional)
• Motor Power of Gyratory Screen: 5.5KW
• Total Weight of Complete Machine: 14.5 Metric Tons
• Size of Feedstock: Worn-out Tyres with Diameter Less than 1.2M
• Size of Discharged Materials: Maximum 50x50mm
• Output Capacity: 2-3MT/H

Application of Whole Tyre Crusher ZPS:

• Mainly be utilized to crush whole tyres including steel wire radial tyres (meridian tyres) and common bias tyres (diagonal rubber tyres).

Structural Characteristics of Whole Tyre Crusher ZPS:

• The abrasion resistant parts are made of special abrasion resistant materials (National Patent Product), they are characterized by long service life, low noise and small size. The crusher chamber coordinates with the right and left support mechanisms perfectly, the crushing power are transmitted efficiently, which ensures the good stability of equipments. The special rotary sifting device can send the unqualified fragments back to the crusher chamber and discharge the qualified fragments out the chamber, so it protects the after treatment equipments effectively. Advanced water cooling device is applied to take away the heat produced in time during crushing.

Rubber Fragments Rub And Cut Machine CQ
for Waste Tyre
Cord Fabrics/Steel Wires/Rubber
Separation 02

Main Technical Parameters of Rubber Crusher PJ for Rubber Powder Medium Pulverization:

• Diameter of Groove Roller: 510mm
• Diameter of Back Roller: 560mm
• Working Length: 800mm
• Linear Velocity of Groove Roller: 26.68m/min
• Adjustable Distance between Two Rollers: 0-15mm
• Power of Main Motor: 75KW
• Size of Feedstock: Maximum 10x10mm
• Size of Discharged Materials: 10-15 Meshes
• Pressure of Cycle Water: 1-1.5MPa
• Quantity of Cycle Water: 8-14MT/H
• Temperature of Cycle Water: Maximum 40 Degree Celsius

Application of Rubber Crusher PJ for Rubber Powder Medium Pulverization:

• Be used as a secondary crusher in rubber powder production.

Structural Characteristics of Rubber Crusher PJ for Rubber Powder Medium Pulverization:

• The roller is made of alloy cold cast iron, its surface is rigid and abrasion resistant, the back roller is groove roller which makes the roller surface temperature keep uniform. An overload protection device is fixed to protect the main parts from being damaged because of overload. An emergency stop device is fixed to stop the machine in case of emergency, which ensures the safety of equipments. The spacing between roller containers can be adjusted through a hand wheel easily. The integral pedestal are adopted, the installation is very easy.

Wide Application of Fine Rubber Powder made from Waste Tyre Recycling Production Line

• Auto industry such as tyre, vibration absorbing materials, shock absorber, etc.
• Rubber and plastic products, such as safety cushion, road isolation barrier, rubber tube, rubber plate, rubber sole, etc.
• Athletic sports ground surface materials such as court, prefabricated rubber running track, etc.
• Road engineering and bituminous road surfacing to be mixed with asphalt and be used for surfacing roads or sleeper of railway or underground railway.
• Building materials such as rubber tile, rubber floor brick, waterproof coil, vibration proof foundation applied in construction, etc.
• Agricultural use such as pavement of stock farm, etc.

Process Requirements on 10, 000MT Waste Tyre Recycle Production Line

1. Waste tyres could be recycled from it including all steel wires radial tyres with diameters within 1200mm such as truck/bus/autocrat tyres.
2. Final rubber powders are around 65% 40 meshes rubber powders, 35% 80 meshes rubber powders, 25Kg package.
3. Cycle cooling water: 150m3/h capacity, round type reflux high temperature cooling tower.
4. Workshop area: 100m*25m*7m standard framework workshop adopting industrial steel and concrete composite structure, 12mm horizontal concrete.
5. Operators: 4 workers for pretreatment works plus 6 workers for whole line linkage operations total 10 workers needed per shift. The Seller's train The Buyer's workers free of charge in China factory.
6. Lead time: 90-100 days after 35% T/T down payment into the Seller's account.
7. Installation time: The Seller helps The Buyer to install and debug the production line within 40-50 days.

Process Requirements on 5, 000MT Waste Tyre Recycle Production Line

1. Waste tyres could be recycled from it including all steel wires radial tyres with diameters within 1200mm such as truck/bus/autocrat tyres.
2. Final rubber powders are 15 meshes rubber powders, 40 meshes rubber powders, 80 meshes rubber powders, 25Kg package.
3. Cycle cooling water: 150m3/h capacity, round type reflux high temperature cooling tower.
4. Workshop area: 60m*18m*6.8m standard framework workshop adopting industrial steel and concrete composite structure, 12mm horizontal concrete.
5. Operators: 4 workers for pretreatment works plus 6 workers for whole line linkage operations total 10 workers needed per shift. The Seller’s train The Buyer’s workers free of charge in China factory.
6. Lead time: 90 days after 35% T/T down payment into the Seller’s account.
7. Installation time: The Seller helps The Buyer to install and debug the production line within 30 days.

Gear Type Grinding Mill
Fine Crusher
Small Aggregate Crusher JSJ
For Low Hardness Brittle Materials

Self Rotating Rollers
Crushing Pan Superfine Muller
CZJ Series With High Precision Turbo
Classification Organ