Rubber Race Tracks Building Machinery Set
Technical Parameters and Description of Rubber Race Tracks Building
Fineness rubber powders have wide application fields, it could be reused directly in all kinds of rubber products with rubber
powders as main raw materials such as rubber race tracks, rubber floor
boards, rubber roof tiles and modified asphaltum by rubber powders, etc. This factory has developed and manufactured equipments to fine
crush waste tyres at normal temperature for years, and it also do further
research to make full advantage of fine rubber powders for multifarious
applications. Of course, it combines its predominance in equipments
production and successfully makes out rubber
race tracks building machinery set which could produce roll type
rubber race tracks.
race tracks building machinery set adopts one top-mould, two bottom-moulds, bidirectional open type structure, 21 meters super long flat slab, high temperature
and high pressure vulcanizing process to build rubber race tracks directly
in one step. The rubber race tracks made from such building machinery set
are with characteristics such as less joints, higher output capacity, stable
quality, perfect performance, low energy consumption, non pollution, etc.
Its main technical parameters keep ahead in China and advanced in the world.
This rubber race tracks building machinery set has applied China patent.
The strongpoints of such rubber
race tracks building machinery set are as follows: The bottom-mould plate
adopt bidirectional bascule, it could realize bidirectional open type feeding
materials and continuous production at high working efficiency by the in
and out draught of bottom-mould's bascule base and external rails. By making
use of heat insulation layer materials' solidifying molding process and multi
cylinders synchronously control technology, a standard 20m long prefabricated
rubber race track could be with only 3% error in thickness. The excellent
circulating water cooling system greatly improves the cooling speed and the
building precise of rubber race tracks.
Main Technical Parameters:
Rubber Race Tracks Building Machinery Set PL-21
|Nominal Claming Force
|Rating Electric Voltage
||3 Phases 380V, Single Phase 220V, 50Hz
|Hot Plate Size
|Max. Working Temperature of Hot Plate
||Steam Heating at 170 degree Celsius
Oil, Electric Heating at
200 degree Celsius
|Working Temperature Difference of Hot Plate
||≤5 degree Celsius
|Roughness of Hot Plate's Working Surface
|Pressure Drop of Hydraulic System
|Noise's Sound Pressure Level
The flow chart of rubber
race tracks building machinery set:
Preheating -> Feeding Materials -> Closing Mould -> Vulcanizing Molding
-> Demoulding Discharging -> Packaging
- First start steam heating system to heat the top-mould plate
and bottom-mould plate in main frame of machinery set.
- Press "Start" button, the bottom-mould will be automatically
moved outwards till outside of main frame of machinery set, then
begin to feed materials.
- After feeding materials, repress "Start" button, the bottom-mould
will be reset back to main frame, start hydraulic system to close
mould via contact switch and warm up the mould. Set the required
parameters of vulcanizing time, temperature and pressure to start
- After some time vulcanization at constant pressure, the timing
system will automatically execute demoulding procedure, at the same
time, another bottom-mould with already feeded materials will move
into main frame from reverse side to start vulcanization continuously.
For example, it takes only 20 minutes to produce a prefabricated
rubber race tracks with 20 meters long, 24.4 square meters size.
Equipments list of rubber race tracks production line as follows:
---2 sets of rubber banbury kneaders XN-75
---2 sets of rubber banbury knearders XN-35
---10 sets of rubber milling machines XX-450A
---2 sets rubber edges cutting machines QB130
---2 sets of rubber grinding/cutting machines MX130
---1 set vulcanizing press PL-21
---2 sets of crane machines
---Others assistant devices
---Hydraulic control systems
---Total power 970KW
---Max. output capacity 56 square meters per hour
---Plant area covers 1, 680 square meters
---36 workers per day/3shifts
---It takes 30 days to install whole set of production line
---It needs around 10 technicians to debug around 7 days.
---Guaranteed life is 13 monthes including 1 month for sea transportation
There is a prefabricated type rubber race tracks
production line in normal production now.
Welcome you anytime to have a look at the factory.