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Medical Dental Grade TPI Granules, Synthetic Gutta-Percha, TransIsoprene Rubber, Trans PolyIsoprene, TPI, Trans-l,4-PolyIsoprene
China Largest Manufacturer Of Meteorological Balloons
 
www.rubberimpex.com www
 

    This webpage GDRM02Catalogue is a updated catalogue version from webpage GDRM02. Please also refer to GDRM02LSRArticleSamples.
Have a look at below video of 16 cavities LSR nipple mould working with DCZ120 machine.

Horizontal Direct Pressing Type Liquid Silicone Rubber Injection Molding Machine DCZ Series


Horizontal Direct Pressing Type
Liquid Silicone Rubber
Injection Molding Machine DCZ90

  • Non hinge related wear, mold clamping by two cylinders, stable and fast.
  • Ultra long demolding stroke, wide intervals between mold columns, ultra large mold capacity.
  • Non distortion on the movable plate during vertical compression mold locking, high precise.
  • Imported computer controller, intuitive simple man-machine interface, convenient for operations.
  • Automatic monitoring on injection, insufficient injection display and leakage detection by means of the position of a screw.
  • Auto self-diagnosis, failure display functions for quick elimination of failures.
  • Suitable for production of normal silica gel products and full automatically demolded silica gel products, such as infant products, medical products, diving articles, etc.

Model
Unit
DCZ60
DCZ90
DCZ120
DCZ160
Screw Diameter
mm
28
32
36
40
40
45
45
50
Injection Pressure
Kg/cm2
2321
1777
1944
1575
2083
1645
2292
1856
Injection Rate
cm3/sec
70
92
106
131
135
170
138
170
Screw Stroke
mm
140
160
185
215
Theoretical Volume
cm3
86
112
163
200
232
294
341
422
Clamping Force
Tons
68
92
120
167
Demolding Stroke
mm
450
500
560
640
Min. Mold Thickness
mm
150
180
200
220
Max. Demolding Distance
mm
600
730
760
860
Space Between Tie Bars
mm
320*320
360*360
425*425
460*460
Ejecting Force
Tons
2.7
3.3
3.9
5.3
Max. Hydraulic Pressure
Kg/cm2
140
140
140
140
Motor Power
KW
7.5
11
15
18.5
Machine Weight
Kgs
2,700
3,600
4,500
6,000
Machine Sizes
m
4.1*0.9*1.5
4.2*1.3*1.6
5.1*1.0*1.6
5.5*1.0*1.7
  • 20/200Kgs A+B LSR Feeding Device, 500Kgs, Size 1300*1220*1850/2650mm
  • 20Kgs A+B LSR Feeding Device, 350Kgs, Size 1200*1000*1900mm
    • High performance electric, hydraulic and pneumatic control system, which makes operations more intuitive and convenient.
    • Stable high efficiency material suction system which enables full automatically materials feeding and replenishing.
    • High efficiency dynamic and static mixer.
    • All stainless steel or aluminum alloy components which eliminates the possibility of polluting raw materials.

DCZ90
Baby Nipples, Infant Nipples, Pacifier Nipples

DCZ90
Baby Nipples Pacifier Nipples, Infant Nipples

DCZ90
Infant Nipples, Baby Nipples, Pacifier Nipples

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Vertical Liquid Silicone Rubber LSR Injection Molding Machine DCL Series


Vertical Liquid Silicone Rubber
LSR Injection Molding Machine DCL60
  • High speed mold clamping and low speed pressure charging which could protect molds more well.
  • Time parameters are adjustable.
  • Three steps injection pressure control, adjustable speed.
  • Host machine with microcomputer control and conveyer with PLC control to guarantee stable performance of the system.
  • Touch buttons on host machine, adopt Siemens touch screen on conveyer, digital time control
  • Automatic display alarm function
  • Especially suitable for production of silica gel products with mixed colors, hardware products enclosing with silica gel, core stripped silicone products, inlaid LSR products, etc.

Model
Unit
DCL40
DCL60
DCL80
DCL150
Screw Diameter
mm
28
32
36
45
45
50
50
60
Injection Pressure
Kg/cm2
1531
980
1620
1037
1326
1025
1554
1284
Injection Rate
cm3/sec
58
92.6
92
139.4
138
174.4
147
218
Screw Stroke
mm
120
140
160
180
Theoretical Volume
cm3
74
96
143
223
254
314
353
604
Clamping Force
Tons
40
60
80
155
Demolding Stroke
mm
11.3
12.5
16.9
21
Min. Mold Thickness
mm
150
200
200
250
Max. Demolding Distance
mm
350
450
470
600
Space Between Tie Bars
mm
410*255
460*310
510*360
630*660
Ejecting Force
Tons
1.5
2.0
2.7
5.4
Max. Hydraulic Pressure
Kg/cm2
140
140
140
140
Motor Power
KW
5.5
7.5
11
18.5
Machine Weight
Kgs
2400
3000
3500
7200
Machine Sizes
m
1.62*1.8*2.77/2.97
1.94*1.98*3.15/3.4
2.85*1.2*3.69/3.96
3.6*1.3*3.9/4.5
  • 20/200Kgs A+B LSR Feeding Device, 500Kgs, Size 1300*1220*1850/2650mm
  • 20Kgs A+B LSR Feeding Device, 350Kgs, Size 1200*1000*1900mm
    • High performance electri, hydraulic and pneumatic control system, which makes operations more intuitive and convenient.
    • Stable high efficiency material suction system which enables full automatically materials feeding and replenishing.
    • High efficiency dynamic and static mixer.
    • All stainless steel or aluminum alloy components which eliminates the possibility of polluting raw materials.


DCL60
Liquid Silicone LSR Rubberized Cookwares
Silicone Rubberized Cookwares

DCL60
Liquid Silicone Rubber
LSR Bathing Articles
Silicone Rubber Bathing Articles

DCL60
Liquid Silicone Rubber LSR Diving Articles
Silicone Rubber Diving Articles

DCL60
Liquid Silicone Rubber
LSR Medical Treatment Article
   


Vertical Liquid Silione Rubber
LSR Injection Molding Machine DCL150

DCL150
High Voltage Cable
Liquid Silicone Rubber LSR Fittings

DCL150
High Voltage Cable
LSR Liquid Silicone Rubber Fittings

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Horizontal Articulated Crankshaft Type Liquid Silicone Rubber LSR Injection Molding Machine DCJ Series


Horizontal Articulated Crankshaft Type
Liquid Silicone Rubber
LSR Injection Molding Machine DCJ160
  • A new five points diagonally articulated design, big demolding stroke, big four columns space
  • High performance alloy steel pull bar, high systematic, stress evenly applied.
  • A design featuring the use of enhanced mold boards to guarantee non distortion under high pressure injection.
  • High speed injection by means of two cylinders, with each injection nozzle pressed against the corresponding pouring port, silica gel leakage eliminated.
  • High efficiency big flow variable pump and hence reduced electricity consumption.
  • Advanced computer control system adopted for the host machine, big screen Chinese display, imported brand name touch screen and PLC programmable control system adopted for the auxiliary machines.
  • Self failure diagnosis and up to date automatic alarm setting function.
  • Suitable for production of normal silica gel products, full automatically demolded LSR productss such as infant articles, medical products, diving articles, etc.

Model
Unit
DCJ60
DCJ90
DCJ120
DCJ160
Screw Diameter
mm
28
32
36
40
40
45
45
50
Theoretical Shot Volume
cm3
73
96
142
175
214
270
320
390
Screw Stroke
mm
120
140
170
200
Injection Pressure
MPa
245
184
183
149
160
126
159
240
Clamping Force
KN
580
860
1200
1600
Toggle Stroke
mm
270
310
350
420
Min. Mold Thickness
mm
120
150
150
180
Max. Demolding Distance
mm
320
360
430
500
Space Between Tie Bars
mm
310*310
360*360
410*410
455*455
Ejecting Stroke
mm
70
100
120
140
Max. Pump Pressure
MPa
17.5
16
16
16
Pump Motor Power
KW
11
13
15
18.5
Machine Weight
Kgs
2500
3450
4000
5000
Machine Sizes
m
4.04*1.0*1.97
4.5*1.25*2.15
4.92*1.45*1.8
5.4*1.45*2.25
  • 20/200Kgs A+B LSR Feeding Device, 500Kgs, Size 1300*1220*1850/2650mm
  • 20Kgs A+B LSR Feeding Device, 350Kgs, Size 1200*1000*1900mm
    • High performance electric, hydraulic and pneumatic control system, which makes operations more intuitive and convenient.
    • Stable high efficiency material suction system which enables full automatically materials feeding and replenishing.
    • High efficiency dynamic and static mixer.
    • All stainless steel or aluminum alloy components which eliminates the possibility of polluting raw materials.

Horizontal Servo Type Liquid Silicone Rubber LSR Injection Molding Machine DCM Series

Horizontal Servo Type Liquid Silicone Rubber LSR Injection Molding Machine DCM Series

This machine is controlled by an AC servo control system, which helps increase dynamic response and torque density to the highest level and replaces the tradition driving modes adopting hydraulic, DC, stepping or AC frequency control mechanism. Such a configuration enables the system to have a shorter cycle, a higher production rate, better reliability and a longer service life. The entire AC servo system consists of a servo driver, a servo motor, an encoder and a load, which together runs in one control closed-loop system. Within the system, the driver receives information from the outside, and then transmits it to the servomotor, which converts the current into a torque and then passes it on to the load. Upon receipt of the torque, the load acts or accelerates or decelerates automatically, depending on its own characteristics. The encoder measures the position of the servomotor and feeds the signal generated back to the driver. Furthermore, the encoder is a high precision controller and can transmit modified values to the servo driver automatically, whereas the driver retroacts the set values. The entire system functions as a highly responsive closed-loop system. The DCM silica gel injection machine can save electricity by 40% to 80%, depending on the specific type of product. Normally, the thicker the glue layer of a product and the longer the cooling time, the less the electricity required.

Compared with conventional open-loop machines, the servo energy efficient silica gel injection machine (liquid silicone rubber LSR injection molding machine) enjoys the following features:

  • Quicker response and higher precision (it takes only 50ms for a servomotor to reach its rated speed of revolutioin from a standstill; the repeatability of low voltage and low flow rate is +/- 0.5%; the hysteresis of the frequency conversion motor can be avoided)
  • A shorter forming cycle and higher eficiency (the start and the stop of each operation are shorter thanks to the adoption of a servomotor; hydraulic leakage is reduced due to the cancellation of the comparison valve; the speed of revolution can be increased by 10% to 20% and hence a higher speed)
  • Lower energy consumption on the part of the motor (the efficiency of a servomotor can be more than 90% while that of a conventional asynchronous motor is normally around 80%, which means that a DCM machine consumes less energy in realizing the same functionality)
  • The current generated when starting a conventional motor is generally 5 times as high as that maintained when in normal operation. Because a DCM machine adopts soft start, it will not cause impact to the power grid.
  • More water and oil-efficient (a high efficiency system can effectively avoid oil temperature rise, and therefore enable a smaller water cooling capacity and smaller temperature rise, which in turn reduces the rate of replacement for hydraulic oil.
  • Lower noise
  • A shorter machine body (a smaller unit length that enables efficient use of the plant's space)
  • A higher cost-performance ratio (combining the merits of a hydraulic press with those of a complete motor)

Model
Unit
DCM60
DCM90
DCM120
DCM160
Screw Diameter
mm
28
32
36
40
40
45
45
50
Injection Pressure
Kg/cm2
2321
1777
1944
1575
2083
1645
2292
1856
Injection Rate
cm3/sec
70
92
106
131
135
170
138
170
Screw Stroke
mm
140
160
185
215
Theoretical Shot Volume
cm3
86
112
163
200
232
294
341
422
Clamping Force
Ton
68
92
120
167
Demolding Stroke
mm
450
500
560
640
Minimum Mould Thickness
mm
150
180
200
220
Max. Demolding Distance
mm
600
730
760
860
Space Between Tie Bars
mm
320*320
360*360
425*425
460*460
Ejecting Force
Ton
2.7
3.3
3.9
5.3
Maximum Hydraulic Pressure
Kg/cm2
140
140
140
140
Motor Power
KW
7.5
11
15
18.5
Machine Weight
Ton
2.7
3.6
4.5
6
Machine Dimension L*W*H
m
4.1*0.9*1.5
4.2*1.3*1.6
5.1*1.0*1.6
5.5*1.0*1.7
  • 20/200Kgs A+B LSR Feeding Device, 500Kgs, Size 1300*1220*1850/2650mm
  • 20Kgs A+B LSR Feeding Device, 350Kgs, Size 1200*1000*1900mm


DCJ160
Liquid Silicone Rubber Cookwares
LSR Cookware, Silicone Cookwares

DCJ160
Liquid Silicone Rubber
LSR Medical Treatment Article

DCJ160
LSR Bra, Liquid Silicone Rubber Bra
Silicone Bra

DCJ160
Special Liquid Silicone Rubber LSR
Infant Pacifier Article
   


Horizontal Articulated Crankshaft Type
LSR & High Temperature Resistant Plastics
Dual Colors Injection Molding Machine DCJS250
  • Modular design implemented throughout the entire machine
  • Two sets of parallel arranged injection components
  • Double stations double directions 180 degree rotating pattern plates
  • Two sets of independent cooling systems.
  • A unique rotary disk type movable pattern plate configuration.

DCJS250
Liquid Silicone Rubber
LSR & High Temperature Resistant Plastics
Two Colors Watch Chain Articles

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Colorful LSR Gel Pump

  • Automatic color combination and gel injection.
  • Color degrees are adjustable, amounts of color gel are adjustable.
  • Non pollution influence on LSR raw materials.


Precision Storage Cylinder

  • Stable metering control Gel A:B=1:1(9:1)
  • Stable color ratio control, control on automatic color combination and gel injection
  • Non pollution influences on gel raw materials


200Kgs/20Kgs A+B Barrels Feeding Device
-

20Kgs A+B Barrels Feeding Device
H200

LSR Liquid Silicone Rubber
Injection Flowchart


Optional Auxiliary Equipment
Mould Temperature Controller

Optional Auxiliary Equipment
Industrial Air Chiller

Optional Auxiliary Equipment
Industrial Water Chiller


16 Cavities LSR Nipple Mould DCZ120

8 Cavities LSR Nipple Rectangle Mould DCZ90

8 Cavities LSR Nipple Round Mould DCZ90

LSR Molds, Silica Gel Mould

Silica Gel Mold, LSR Mould
 

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Visit LSR Injection Molding Machines Factory

Factory View
LSR Injection Molding Machines
Design Center Corner

Factory View
LSR Injection Molding Machines
Factory Meeting Room

Factory View
LSR Injection Molding Machines
Factory Sample Machines Room 01

Factory View
LSR Injection Molding Machines
Factory Sample Machines Room 02

Factory View
LSR Injection Molding Machines
Factory Sample Machines Room 03

Factory View
CNC Processing Center

Factory View
Electric Sparking Machine

Factory View
Wire Cutting Machine

Factory View
Machining Workshop Corner
   

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