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  Medical Dental Grade TPI Granules, Synthetic Gutta-Percha, TransIsoprene Rubber, Trans PolyIsoprene, TPI, Trans-l,4-PolyIsoprene Medical Dental Grade TPI Granules, Synthetic Gutta Percha, Trans PolyIsoprene, TPI, Trans Isoprene Rubber, Trans-1,4-PolyIsoprene V-Belts V-Belts China Largest Manufacturer Of Meteorological Balloons China Largest Manufacturer of Meteorological Balloons  

Production Process And Equipments For V Belts With Ropes
Production Process And Equipments For V Belts With Ropes



01 Digital Length Measuring Machine DCC-II
01 Digital Length Measuring Machine
DCC-II
-
02 Digital Length Measuring Machine DCC-I
02 Digital Length Measuring Machine
DCC-I
-
03 Digital Cutting Machine DBC For Cutting Dipped Clothes Calendered Clothes For Wedge Wrapped V-Belts A
03 Digital Cutting Machine DBC
For Cutting Dipped Clothes Calendered Clothes
For Wedge Wrapped V-Belts A
03 Digital Cutting Machine DBC, For Cutting Dipped Clothes Calendered Clothes, For Wedge Wrapped V-Belts B
03 Digital Cutting Machine DBC
For Cutting Dipped Clothes Calendered Clothes
For Wedge Wrapped V-Belts B
04 Digital Cutting Machine DBC, For Cutting Dipped Clothes Calendered Clothes, For Hoses Wedge Raw Edge Cogged V-Belts
04 Digital Cutting Machine DBC
For Cutting Dipped Clothes Calendered Clothes
For Hoses Wedge Raw Edge Cogged V-Belts
05 V-Belts Vulcanization Tank DCT Round Mould Lifting Workbench, Including Cooling Trough
05 V-Belts Vulcanization Tank DCT
Round Mould Lifting Workbench
Including Cooling Trough
06 V-Belts Vulcanization Tank DCS1200x1030 Round Die Lifting
06 V-Belts Vulcanization Tank
DCS1200x1030 Round Die Lifting Robot
07 Jaw Type Automatic Rubber Sleeves For V-Belts Jointing Vulcanizing Machine DLE300
07 Jaw Type Automatic Rubber Sleeves
For V-Belts Jointing Vulcanizing Machine DLE300
08 Jaw Type Automatic Rubber Sleeves For V-Belts Vulcanizer DLE600
08 Jaw Type Automatic Rubber Sleeves
For V-Belts Vulcanizer DLE600
09 Jaw Type Automatic Flat Vulcanizing Machine DLE600x1600
09 Jaw Type Automatic Flat Vulcanizing Machine
DLE600x1600
10 Jaw Type Automatic Flat Vulcanizing Machine DLE600x800
10 Jaw Type Automatic Flat Vulcanizing Machine
DLE600x800
11 Jaw Type Automatic Flat Vulcanizing Machine DLE600x600
11 Jaw Type Automatic Flat Vulcanizing Machine
DLE600x600
12 Jaw Type Automatic Flat Vulcanizing Machine DLE600x400
12 Jaw Type
Automatic Flat Vulcanizing Machine
DLE600x400
13 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA1200x1000
13 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA1200x1000
14 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA1000x1000
14 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA1000x1000
15 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA900x1000
15 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA900x1000
16 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA800x1000
16 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA800x1000
17 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA600x1000
17 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA600x1000
18 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA500x1000
18 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA500x1000
19 CNC Wrapped V-Belts Wrapping Machine DCB3000
19 CNC Wrapped V-Belts Wrapping Machine
DCB3000
-
20 CNC Wrapped V-Belts Wrapping Machine DCB4500
20 CNC Wrapped V-Belts Wrapping Machine
DCB4500
-
21 CNC Wrapped V-Belts Wrapping Machine DCB7000
21 CNC Wrapped V-Belts Wrapping Machine
DCB7000
-
Automatic V-Belts Wrapping Machine DCBJ
Automatic V-Belts Wrapping Machine
DCBJ
-
22 Automatic Winding Forming Cutting Machine DCQ430x7000, For Forming Cores Of V-Belts With Ropes
22 Automatic Winding Forming Cutting Machine
DCQ430x7000
For Forming Cores Of V-Belts With Ropes
23 V-Belts Bottom Rubber Cooling Winder A
23 V-Belts Bottom Rubber Cooling Winder
A
-
23 V-Belts Bottom Rubber Cooling Winder B
23 V-Belts Bottom Rubber Cooling Winder B
23 V-Belts Bottom Rubber Cooling Winder C
23 V-Belts Bottom Rubber Cooling Winder C
V-Belts Rubber Sleeves Building Drums A
V-Belts Rubber Sleeves Building Drums A
V-Belts Rubber Sleeves Building Drums B
V-Belts Rubber Sleeves Building Drums B
V-Belts Rubber Sleeves Building Drums C
V-Belts Rubber Sleeves Building Drums C
V-Belts Rubber Sleeves Building Machine 1
V-Belts Rubber Sleeves Building Machine 1
V-Belts Rubber Sleeves Building Machine 2
V-Belts Rubber Sleeves Building Machine 2
V-Belts Vulcanization Tank 1
V-Belts Vulcanization Tank 1
V-Belts Vulcanization Tank 2
V-Belts Vulcanization Tank 2
V-Belts Vulcanization Tank 3
V-Belts Vulcanization Tank 3
V-Belts Vulcanization Tank 4
V-Belts Vulcanization Tank 4

01 Digital Length Measuring Machine DCC-II
01 Digital Length Measuring Machine
DCC-II
-

Main Technical Parameters:

Types of Belts in Length Measurement: Z, A, B, C, D, E, SPZ, SPA, SPB, SPC, 3V, 5V, 8V
Range of Length Measurement: 450~14000mm
Error of Length Measurement: Max. 0.2 mm
Speed of Length Measurement: 15~25pcs/min
Compressed Air Pressure: Min. 0.5MPa (Workable For All Models)
Motor for Belts-Rotation Measurement閿涙?-50M2-4, 0.75kW, 1400r/min, Frequency-Conversion Speed Regulation
Dimensions: L6500×W800×H1300mm
Net Weight: 2.0MT

Main Uses & Performance Characteristics:

The DCC-II digital length measuring machine is suitable for the measurements of the reference length, outer circumference length and inner circumference length of the ordinary V-belts and narrow V-belts specified in the GB/T11544-1997 standard.

  • The machine uses high-precision magnetic grid, displacement sensor and special programmable controller high-speed counter to measure the actual outer diameter, medium diameter, bottom diameter perimeter and length of the V-belt. The measurement is accurate, fast, convenient and intuitive.
  • Using a beautiful and practical industrial touch screen as a window for operation and information display, parameters such as upper and lower limit deviation value, matching group difference, belt-rotation motor speed, measured belt type, reference belt length, and inspector number can be set on the touch screen. The measured value, the deviation value, the matching group number, and the pass and fail judgments are displayed on the real-time display screen of the touch screen.
  • Equipped with V-belt length measurement data storage and printing system, each measured V-belt length is recorded in real time by the long data storage and printing system, and is summarized and printed into reports according to requirements. The report has time-sharing and day-to-day printing capabilities, and can print length-measurement data reports of any period of the month.
  • The whole machine is neat and tidy, and the operation is simple and easy to learn. It can greatly improve the accuracy and labor efficiency of the V-belt length detection, reduce the influence of human factors on the detection effect, and greatly reduce the labor intensity and save labor costs.

02 Digital Length Measuring Machine DCC-I
02 Digital Length Measuring Machine
DCC-I
-

Main Technical Parameters:

Types of Belts in Length Measurement: Z, A, B, C, D, SPZ, SPA, SPB, SPC, 3V, 5V
Range of Length Measurement: 450~5500mm
Error of Length Measurement: Max. 0.2 mm
Speed of Length Measurement: 20~25pcs/min
Compressed Air Pressure: Min. 0.5MPa (Workable For All Models)
Motor for Belts-Rotation Measurement閿涙?-50M2-4, 0.55KW, 1400r/min, Frequency-Conversion Speed Regulation
Dimensions: L3600×W800×H1300mm
Net Weight: 1.6MT

Main Uses & Performance Characteristics:

The DCC-I digital length measuring machine is suitable for the measurement of the reference length, the outer circumference length and the inner circumference length of the ordinary V-belt and the narrow V-belt specified in the GB/T11544-1997 standard.

  • The machine uses high-precision magnetic grid, displacement sensor and special programmable controller high-speed counter to measure the actual outer diameter, medium diameter, bottom diameter perimeter and length of the V-belt. The measurement is accurate, fast, convenient and intuitive.
  • Using a beautiful and practical industrial touch screen as a window for operation and information display, parameters such as upper and lower limit deviation value, matching group difference, transfer belt motor speed, measured belt type, reference belt length, and inspector number can be set on the touch screen. The measured value, the deviation value, the matching group number, and the pass and fail judgments are displayed on the real-time display screen of the touch screen.
  • Equipped with V-belt length measurement data storage and printing system, each measured V-belt length is recorded in real time by the long data storage and printing system, and is summarized and printed into reports according to requirements. The report has time-sharing and day-to-day printing capabilities, and can print length-measurement data reports for any period of the month.
  • The whole machine is neat and tidy, and the operation is simple and easy to learn. It can greatly improve the accuracy and labor efficiency of the V-belt length detection, reduce the influence of human factors on the detection effect, and greatly reduce the labor intensity and save labor costs.

03 Digital Cutting Machine DBC For Cutting Dipped Clothes Calendered Clothes For Wedge Wrapped V-Belts A
03 Digital Cutting Machine DBC
For Cutting Dipped Clothes Calendered Clothes
For Wedge Wrapped V-Belts A

Main Technical Parameters:

Width Range of Clothes Cutting: 20~100mm
Speed of Clothes Cutting: 32pcs/min with 45° Clothes Cutting Angle
Width Error of Clothes Cutting: ±0.5mm (The edge waves of the diagonal strips are small)
Automation on Clothes Unwinding and Winding
Adjustment Digitization on Clothes-Cutting Width
Dimensions: L6300×W2680×H1360mm
Net Weight: 2.0MT

Main Uses & Performance Characteristics:

DBC digital cutting machine is mainly used for 45° cutting of dipped cloth and calendered cloth on rubber cord V belt production line.

  • The machine adopts beautiful and reliable industrial touch screen and high-performance programmable controller. It has high degree of automation and can automatically complete the processes of distribution, trimming, storage, feeding, cutting, pressing and winding. Convenient and reliable.
  • On the touch screen, the belt type width setting and the cut type can be selected, and the current cut strip model, winding speed and number of cut strips are displayed on the touch screen.
  • Distribution, storage, feeding, cutting, compacting, winding and other institutions all use photoelectric tracking and programmable control, making the whole machine run smoothly, quickly, harmoniously and orderly, with low noise and high efficiency.
  • High-precision, stable and reliable servo system guarantees the precision of cutting cloth, and can meet the requirements of cutting different width strips; the cloth adopts frequency conversion speed regulation brake to ensure the quick and safe cutting; the winding adopts frequency conversion Speed regulation ensures smooth, uniform and smooth winding.

03 Digital Cutting Machine DBC, For Cutting Dipped Clothes Calendered Clothes, For Wedge Wrapped V-Belts B
03 Digital Cutting Machine DBC
For Cutting Dipped Clothes Calendered Clothes
For Wedge Wrapped V-Belts B
04 Digital Cutting Machine DBC, For Cutting Dipped Clothes Calendered Clothes, For Hoses Wedge Raw Edge Cogged V-Belts
04 Digital Cutting Machine DBC
For Cutting Dipped Clothes Calendered Clothes
For Hoses Wedge Raw Edge Cogged V-Belts

Main Technical Parameters:

Width Range of Clothes Cutting: 200~700mm (Customized 200~1000mm is available upon request)
Speed of Clothes Cutting: 15pcs/min with 45° Clothes Cutting Angle (Customized 50°~60° is available upon request)
Width Error of Clothes Cutting: ±0.5mm (The edge waves of the diagonal strips are small)
Automation on Clothes Unwinding and Winding
Adjustment Digitization on Clothes-Cutting Width
Dimensions: L7800×W4600×H1360mm
Net Weight: 3.2MT

Main Uses & Performance Characteristics:

DBC digital cutting machine (hoses, wedge raw edge cogged V-belts) is mainly used for cutting of dipped rubber cloth and calendered cloth in rubber industry.

  • The machine adopts beautiful and reliable industrial touch screen and high-performance programmable controller. It has high degree of automation and can automatically complete the processes of distribution, trimming, storage, feeding, cutting, pressing and winding. Convenient and reliable.
  • On the touch screen, the belt type width setting and the cut type can be selected, and the current cut strip model, winding speed and number of cut strips are displayed on the touch screen.
  • Distribution, storage, feeding, cutting, compacting, winding and other institutions all use photoelectric tracking and programmable control, making the whole machine run smoothly, quickly, harmoniously and orderly, with low noise and high efficiency.
  • High-precision, stable and reliable servo system guarantees the precision of cutting cloth, and can meet the requirements of cutting different width strips; the cloth adopts frequency conversion speed regulation brake to ensure the quick and safe cutting; the winding adopts frequency conversion Speed 閳ュ鈧獰egulation ensures smooth, uniform and smooth winding.
  • Equipped with high-performance gas-liquid correction device and automatic trimming device, it can automatically cut the dipping cloth and ensure the trimming of the trimming and save the fabric.

05 V-Belts Vulcanization Tank DCT Round Mould Lifting Workbench, Including Cooling Trough
05 V-Belts Vulcanization Tank DCT
Round Mould Lifting Workbench
Including Cooling Trough

Main Technical Parameters:

Lifting Height: 515mm
Number of Storeable Round Mould: 4pcs
Lifting Speed: 10m/min
Cooling Water Temperature: Max. 50?(Workable for normally cooling all models of V belts)
Cooling Time: 90s
Dimensions: L4960xW1350xH1500mm
Net Weight: 1.8T

Main Uses & Performance Characteristics:

The worktable can accurately control the process parameters such as the vulcanization and cooling time of the rubber V-belt, and the cooling water temperature, and assist in completing the turnover of the round mold of the rubber V-belt and the rubber sleeve entering and exiting the vulcanization tank, which is convenient for the vulcanization tank operator to complete. The loading and carrying of the round mold work.


06 V-Belts Vulcanization Tank DCS1200x1030 Round Die Lifting
06 V-Belts Vulcanization Tank
DCS1200x1030 Round Die Lifting Robot

Main Technical Parameters:

Cycle Time of 4 Round Molds and Rubber Sleeves' Entering and Exiting The Vulcanization Tank: 120s
Maximum Lifting Force: 500kgf
Cylinder Working Pressure: 0.5MPa
Cooling Water Temperature: 30閳╁?0?br> Dimensions: L9000xW1100xH600mm
Net Weight: 1.8T

Main Uses & Performance Characteristics:

The device is composed of a main beam, a moving device, a lifting and grabbing device, a partition access device, a round mold support frame device, a pneumatic system and an automatic control system. Through the PLC automatic control system, the machine can accurately control the process parameters such as the vulcanization and cooling time of the rubber V-belt, and the cooling water temperature, and automatically complete the lifting operation of the rubber V-belt round die and the rubber sleeve into and out of the vulcanization tank, so that Vulcanized workers can normally vulcanize 24 cylinder rubber V belts in 8 hours per shift.


07 Jaw Type Automatic Rubber Sleeves For V-Belts Jointing Vulcanizing Machine DLE300
07 Jaw Type Automatic Rubber Sleeves
For V-Belts Jointing Vulcanizing Machine DLE300

Main Technical Parameters:

Moving Distance of Mold: 80mm
Cylinder Plunger: Diameter 200mm, Stroke 165mm
Max. Clamping Force: 76 Tons Force
Max. Working Cylinder Pressure: 12MPa
Steam Pressure: 0.4~0.5MPa
Cooling Water Pressure: 0.15~0.2MPa
Dimensions: L1100x1000x1360mm
Net Weight: 3.6MT

Main Uses & Performance Characteristics:

DLE300 automatic rubber sleeve joint vulcanizing machine is suitable for vulcanization molding of round mold rubber sleeve joint with height of 515mm. The machine adopts Siemens automatic control system. The vulcanization parameters of the round die rubber sleeve joint can be set by text display. The parameters such as vulcanization pressure, temperature and time can be displayed in real time, and the fault can be reported in time.

The steam line of the equipment is provided with two parallel pipelines, one is equipped with a steam trap, and the other is equipped with a pneumatic ball valve, so that when the mold temperature is lower than the set value, the suspected water can be automatically drained (the drainage time can be set), the mold When the temperature rises, the drainage is automatically stopped, which effectively ensures the quality of the rubber sleeve joint.


08 Jaw Type Automatic Rubber Sleeves For V-Belts Vulcanizer DLE600
08 Jaw Type Automatic Rubber Sleeves
For V-Belts Vulcanizer DLE600

Main Technical Parameters:

Moving Distance of Mold: 100mm
Cylinder Plunger: Diameter 300mm, Stroke 200mm
Max. Clamping Force: 85 Tons Force
Max. Working Cylinder Pressure: 12MPa
Steam Pressure: 0.4~0.5MPa
Cooling Water Pressure: 0.15~0.2MPa
Dimensions: L900xW1600xH2200mm
Net Weight: 4MT

Main Uses & Performance Characteristics:

DLE600 automatic rubber sleeve joint vulcanizing machine is suitable for vulcanization molding of round mold rubber sleeve with height of 515mm. It is used together with DLE300 automatic rubber sleeve joint vulcanizing machine to complete the production of round mold rubber sleeve. The machine adopts Siemens automatic control system. The vulcanization parameters of the round die rubber sleeve can be set by text display. The parameters such as vulcanization pressure, temperature and time can be displayed in real time, and the fault can be alarmed in time.

The steam line of the equipment is provided with two parallel pipelines, one is equipped with a steam trap, and the other is equipped with a pneumatic ball valve, so that when the mold temperature is lower than the set value, the suspected water can be automatically drained (the drainage time can be set), the mold When the temperature rises, the drainage is automatically stopped, which effectively ensures the quality of the rubber sleeve.


09 Jaw Type Automatic Flat Vulcanizing Machine DLE600x1600
09 Jaw Type Automatic Flat Vulcanizing Machine
DLE600x1600

Video of Remove-the-Belts Vulcanizer

Main Technical Parameters:

Number of V-Belts per Vulcanization: A Type 33pcs, B Type 26pcs, C Type 20pcs, D Type 15pcs
Length of Vulcanized Rubber V Belts: 5200~21000mm
Sizes of Heating Plate: W600xL1600mm
Temperature of Heating Plate: 160?br> Max. Clamping Force: 216 Tons Force
Max. Working Pressure of Hydraulic System: 12MPa
Steam Pressure: 0.4~0.5MPa
Cooling Water Pressure: 0.15~0.2MPa
Speed of V-Belt Rotation: 6.6~7.1m/min
Telescopic Speed: 0.24m/min
Hydraulic Cylinder Plunger: Diameter 300mm, Stroke 200mm
Dimensions: L17200xW1600xH2200mm
Net Weight: 26MT

Main Uses & Performance Characteristics:

This machine is used for intermittent group vulcanization of rubber V belts. It consists of main body, left body, right body, telescopic device, belt transfer device, detachment device, piping system, hydraulic system and automatic control system. Through the PLC automatic control system, the machine can accurately control the process parameters such as temperature, time, pressure, tensile tension and tape length of rubber V-belt vulcanization molding, and automatically complete the same length vulcanization and rapid cooling shaping of rubber V-belt. The rubber V-belt finished product has a small length error (?.5mm), and the V-belt product quality and the finished product pass rate are high. The network monitoring system interface is left, and the network monitoring system of the vulcanizer upper computer can be equipped to centrally and uniformly monitor the vulcanizing machines up to 30 units.


10 Jaw Type Automatic Flat Vulcanizing Machine DLE600x800
10 Jaw Type Automatic Flat Vulcanizing Machine
DLE600x800

Video of Remove-the-Belts Vulcanizer

Main Technical Parameters:

Number of V-Belts per Vulcanization: A Type 33pcs, B Type 26pcs, C Type 20pcs, D Type 15pcs
Length of Vulcanized Rubber V Belts: 2760~6600mm
Sizes of Heating Plate: W600xL800mm
Temperature of Heating Plate: 160?br> Max. Clamping Force: 108 Tons Force
Max. Working Pressure of Hydraulic System: 12MPa
Steam Pressure: 0.4~0.5MPa
Cooling Water Pressure: 0.15~0.2MPa
Speed of V-Belt Rotation: 6.6~7.1m/min
Telescopic Speed: 0.24m/min
Hydraulic Cylinder Plunger: Diameter 240mm, Stroke 200mm
Dimensions: L5600xW1600xH2200mm
Net Weight: 10MT

Main Uses & Performance Characteristics:

This machine is used for intermittent group vulcanization of rubber V belts. It consists of main body, left body, right body, telescopic device, belt transfer device, detachment device, piping system, hydraulic system and automatic control system. Through the PLC automatic control system, the machine can accurately control the process parameters such as temperature, time, pressure, tensile tension and tape length of rubber V-belt vulcanization molding, and automatically complete the same length vulcanization and rapid cooling shaping of rubber V-belt. The rubber V-belt finished product has a small length error (?.5mm), and the V-belt product quality and the finished product pass rate are high. The network monitoring system interface is left, and the network monitoring system of the vulcanizer upper computer can be equipped to centrally and uniformly monitor the vulcanizing machines up to 30 units.


11 Jaw Type Automatic Flat Vulcanizing Machine DLE600x600
11 Jaw Type Automatic Flat Vulcanizing Machine
DLE600x600

Video of Remove-the-Belts Vulcanizer

Main Technical Parameters:

Number of V-Belts per Vulcanization: A Type 33pcs, B Type 26pcs, C Type 20pcs, D Type 15pcs
Length of Vulcanized Rubber V Belts: 2360~5000mm
Sizes of Heating Plate: W600xL600mm
Temperature of Heating Plate: 160?br> Max. Clamping Force: 85 Tons Force
Max. Working Pressure of Hydraulic System: 12MPa
Steam Pressure: 0.4~0.5MPa
Cooling Water Pressure: 0.15~0.2MPa
Speed of V-Belt Rotation: 6.6~7.1m/min
Telescopic Speed: 0.24m/min
Hydraulic Cylinder Plunger: Diameter 300mm, Stroke 200mm
Dimensions: L4800xW1600xH2200mm
Net Weight: 8MT

Main Uses & Performance Characteristics:

This machine is used for intermittent group vulcanization of rubber V belts. It consists of main body, left body, right body, telescopic device, belt transfer device, detachment device, piping system, hydraulic system and automatic control system. Through the PLC automatic control system, the machine can accurately control the process parameters such as temperature, time, pressure, tensile tension and tape length of rubber V-belt vulcanization molding, and automatically complete the same length vulcanization and rapid cooling shaping of rubber V-belt. The rubber V-belt finished product has a small length error (?.5mm), and the V-belt product quality and the finished product pass rate are high. The network monitoring system interface is left, and the network monitoring system of the vulcanizer upper computer can be equipped to centrally and uniformly monitor the vulcanizing machines up to 30 units.


12 Jaw Type Automatic Flat Vulcanizing Machine DLE600x400
12 Jaw Type
Automatic Flat Vulcanizing Machine
DLE600x400

Video of Remove-the-Belts Vulcanizer

Main Technical Parameters:

Number of V-Belts per Vulcanization: A Type 33pcs, B Type 26pcs, C Type 20pcs, D Type 15pcs
Length of Vulcanized Rubber V Belts: 1860~4500mm
Sizes of Heating Plate: W600xL400mm
Temperature of Heating Plate: 160?br> Max. Clamping Force: 54 Tons Force
Max. Working Pressure of Hydraulic System: 12MPa
Steam Pressure: 0.4~0.5MPa
Cooling Water Pressure: 0.15~0.2MPa
Speed of V-Belt Rotation: 6.6~7.1m/min
Telescopic Speed: 0.24m/min
Hydraulic Cylinder Plunger: Diameter 240mm, Stroke 200mm
Dimensions: L4500xW1600xH2200mm
Net Weight: 6.5MT

Main Uses & Performance Characteristics:

This machine is used for intermittent group vulcanization of rubber V belts. It consists of main body, left body, right body, telescopic device, belt transfer device, detachment device, piping system, hydraulic system and automatic control system. Through the PLC automatic control system, the machine can accurately control the process parameters such as temperature, time, pressure, tensile tension and tape length of rubber V-belt vulcanization molding, and automatically complete the same length vulcanization and rapid cooling shaping of rubber V-belt. The rubber V-belt finished product has a small length error (?.5mm), and the V-belt product quality and the finished product pass rate are high. The network monitoring system interface is left, and the network monitoring system of the vulcanizer upper computer can be equipped to centrally and uniformly monitor the vulcanizing machines up to 30 units.


13 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA1200x1000
13 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA1200x1000
Model Items Design Pressure
MPa
Design Temperature
?/td>
Working Temperature
°C
Working Pressure
MPa
Pneumatic Pressure
MPa
Hydraulic Pressure
MPa
Effective Height
mm
Vulcanized V-Belt Length
mm
Weight
T
DLA1200x1000 Inner Cavity 1.0 ≤180 160 ≤0.6 0.5~0.6 12~16 1000?056 ≤3300 ~3.5
Outer Cavity 1.60 ≤200 160 ≤1.3










Main Uses & Performance Characteristics:

This machine is used for one-time vulcanization of rubber V belts and special belts. The analog input module converts the pressure transmitter and the temperature analog signal transmitted by the thermocouple into a digital signal, and the automatic control system composed of the touch screen and the programmable controller realizes PID adjustment of the vapor pressure and temperature of the vulcanization tank. Realize real-time control of pressure and temperature to achieve the purpose of automatic pressure regulation control.

Manual and automatic touch switching can be performed on the touch screen, and parameters such as vulcanization time, vulcanization pressure, and alarm pressure are set according to the process. Various process modes can be switched, and the vulcanization process and vulcanization time are graphically displayed. The vulcanization timing and vulcanization are all indicated by indicator lights and ringtones. At the same time, it also has the functions of series pressure, ultra high pressure and ultra low pressure alarm. The monitoring is clear, easy to operate, safe and reliable.

The rotation of the movable flange of the machine and the opening of the can lid are driven by hydraulic cylinders, and the safety lock and the lock of the safety lock are locked and released by the cylinder. It also has a network monitoring system interface, which can be equipped with a network monitoring system for the vulcanization tank upper computer, and centralized and unified monitoring of the vulcanization tanks up to 30 units.


14 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA1000x1000
14 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA1000x1000
Model Items Design Pressure
MPa
Design Temperature
?/td>
Working Temperature
°C
Working Pressure
MPa
Pneumatic Pressure
MPa
Hydraulic Pressure
MPa
Effective Height
mm
Vulcanized V-Belt Length
mm
Weight
T
DLA1000x1000 Inner Cavity 1.0 ≤180 160 ≤0.6 0.5~0.6 12~16 1000?056 ≤2800 ~3.0
Outer Cavity 1.60 ≤200 160 ≤1.3










Main Uses & Performance Characteristics:

This machine is used for one-time vulcanization of rubber V belts and special belts. The analog input module converts the pressure transmitter and the temperature analog signal transmitted by the thermocouple into a digital signal, and the automatic control system composed of the touch screen and the programmable controller realizes PID adjustment of the vapor pressure and temperature of the vulcanization tank. Realize real-time control of pressure and temperature to achieve the purpose of automatic pressure regulation control.

Manual and automatic touch switching can be performed on the touch screen, and parameters such as vulcanization time, vulcanization pressure, and alarm pressure are set according to the process. Various process modes can be switched, and the vulcanization process and vulcanization time are graphically displayed. The vulcanization timing and vulcanization are all indicated by indicator lights and ringtones. At the same time, it also has the functions of series pressure, ultra high pressure and ultra low pressure alarm. The monitoring is clear, easy to operate, safe and reliable.

The rotation of the movable flange of the machine and the opening of the can lid are driven by hydraulic cylinders, and the safety lock and the lock of the safety lock are locked and released by the cylinder. It also has a network monitoring system interface, which can be equipped with a network monitoring system for the vulcanization tank upper computer, and centralized and unified monitoring of the vulcanization tanks up to 30 units.


15 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA900x1000
15 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA900x1000
Model Items Design Pressure
MPa
Design Temperature
?/td>
Working Temperature
°C
Working Pressure
MPa
Pneumatic Pressure
MPa
Hydraulic Pressure
MPa
Effective Height
mm
Vulcanized V-Belt Length
mm
Weight
T
DLA.900x1000 Inner Cavity 1.0 ≤180 160 ≤0.6 0.5~0.6 12~16 1000?056 ≤2500 ~2.6
Outer Cavity 1.60 ≤200 160 ≤1.3










Main Uses & Performance Characteristics:

This machine is used for one-time vulcanization of rubber V belts and special belts. The analog input module converts the pressure transmitter and the temperature analog signal transmitted by the thermocouple into a digital signal, and the automatic control system composed of the touch screen and the programmable controller realizes PID adjustment of the vapor pressure and temperature of the vulcanization tank. Realize real-time control of pressure and temperature to achieve the purpose of automatic pressure regulation control.

Manual and automatic touch switching can be performed on the touch screen, and parameters such as vulcanization time, vulcanization pressure, and alarm pressure are set according to the process. Various process modes can be switched, and the vulcanization process and vulcanization time are graphically displayed. The vulcanization timing and vulcanization are all indicated by indicator lights and ringtones. At the same time, it also has the functions of series pressure, ultra high pressure and ultra low pressure alarm. The monitoring is clear, easy to operate, safe and reliable.

The rotation of the movable flange of the machine and the opening of the can lid are driven by hydraulic cylinders, and the safety lock and the lock of the safety lock are locked and released by the cylinder. It also has a network monitoring system interface, which can be equipped with a network monitoring system for the vulcanization tank upper computer, and centralized and unified monitoring of the vulcanization tanks up to 30 units.


16 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA800x1000
16 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA800x1000
Model Items Design Pressure
MPa
Design Temperature
?/td>
Working Temperature
°C
Working Pressure
MPa
Pneumatic Pressure
MPa
Hydraulic Pressure
MPa
Effective Height
mm
Vulcanized V-Belt Length
mm
Weight
T
DLA.800x1000 Inner Cavity 1.0 ≤180 160 ≤0.6 0.5~0.6 12~16 1000?056 ≤2200 ~2.3
Outer Cavity 1.60 ≤200 160 ≤1.3










Main Uses & Performance Characteristics:

This machine is used for one-time vulcanization of rubber V belts and special belts. The analog input module converts the pressure transmitter and the temperature analog signal transmitted by the thermocouple into a digital signal, and the automatic control system composed of the touch screen and the programmable controller realizes PID adjustment of the vapor pressure and temperature of the vulcanization tank. Realize real-time control of pressure and temperature to achieve the purpose of automatic pressure regulation control.

Manual and automatic touch switching can be performed on the touch screen, and parameters such as vulcanization time, vulcanization pressure, and alarm pressure are set according to the process. Various process modes can be switched, and the vulcanization process and vulcanization time are graphically displayed. The vulcanization timing and vulcanization are all indicated by indicator lights and ringtones. At the same time, it also has the functions of series pressure, ultra high pressure and ultra low pressure alarm. The monitoring is clear, easy to operate, safe and reliable.

The rotation of the movable flange of the machine and the opening of the can lid are driven by hydraulic cylinders, and the safety lock and the lock of the safety lock are locked and released by the cylinder. It also has a network monitoring system interface, which can be equipped with a network monitoring system for the vulcanization tank upper computer, and centralized and unified monitoring of the vulcanization tanks up to 30 units.


17 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA600x1000
17 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA600x1000
Model Items Design Pressure
MPa
Design Temperature
?/td>
Working Temperature
°C
Working Pressure
MPa
Pneumatic Pressure
MPa
Hydraulic Pressure
MPa
Effective Height
mm
Vulcanized V-Belt Length
mm
Weight
T
DLA.600x1000 Inner Cavity 1.0 ≤180 160 ≤0.6 0.5~0.6 12~16 1000?056 ≤1600 ~2.0
Outer Cavity 1.60 ≤200 160 ≤1.3










Main Uses & Performance Characteristics:

This machine is used for one-time vulcanization of rubber V belts and special belts. The analog input module converts the pressure transmitter and the temperature analog signal transmitted by the thermocouple into a digital signal, and the automatic control system composed of the touch screen and the programmable controller realizes PID adjustment of the vapor pressure and temperature of the vulcanization tank. Realize real-time control of pressure and temperature to achieve the purpose of automatic pressure regulation control.

Manual and automatic touch switching can be performed on the touch screen, and parameters such as vulcanization time, vulcanization pressure, and alarm pressure are set according to the process. Various process modes can be switched, and the vulcanization process and vulcanization time are graphically displayed. The vulcanization timing and vulcanization are all indicated by indicator lights and ringtones. At the same time, it also has the functions of series pressure, ultra high pressure and ultra low pressure alarm. The monitoring is clear, easy to operate, safe and reliable.

The rotation of the movable flange of the machine and the opening of the can lid are driven by hydraulic cylinders, and the safety lock and the lock of the safety lock are locked and released by the cylinder. It also has a network monitoring system interface, which can be equipped with a network monitoring system for the vulcanization tank upper computer, and centralized and unified monitoring of the vulcanization tanks up to 30 units.


18 Clamshell Type Flip Cover Automatic Vulcanization Tank DLA500x1000
18 Clamshell Type Flip Cover
Automatic Vulcanization Tank
DLA500x1000
Model Items Design Pressure
MPa
Design Temperature
?/td>
Working Temperature
°C
Working Pressure
MPa
Pneumatic Pressure
MPa
Hydraulic Pressure
MPa
Effective Height
mm
Vulcanized V-Belt Length
mm
Weight
T
DLA.500x1000 Inner Cavity 1.0 ≤180 160 ≤0.6 0.5~0.6 12~16 1000?056 ≤1300 ~1.8
Outer Cavity 1.60 ≤200 160 ≤1.3










Main Uses & Performance Characteristics:

This machine is used for one-time vulcanization of rubber V belts and special belts. The analog input module converts the pressure transmitter and the temperature analog signal transmitted by the thermocouple into a digital signal, and the automatic control system composed of the touch screen and the programmable controller realizes PID adjustment of the vapor pressure and temperature of the vulcanization tank. Realize real-time control of pressure and temperature to achieve the purpose of automatic pressure regulation control.

Manual and automatic touch switching can be performed on the touch screen, and parameters such as vulcanization time, vulcanization pressure, and alarm pressure are set according to the process. Various process modes can be switched, and the vulcanization process and vulcanization time are graphically displayed. The vulcanization timing and vulcanization are all indicated by indicator lights and ringtones. At the same time, it also has the functions of series pressure, ultra high pressure and ultra low pressure alarm. The monitoring is clear, easy to operate, safe and reliable.

The rotation of the movable flange of the machine and the opening of the can lid are driven by hydraulic cylinders, and the safety lock and the lock of the safety lock are locked and released by the cylinder. It also has a network monitoring system interface, which can be equipped with a network monitoring system for the vulcanization tank upper computer, and centralized and unified monitoring of the vulcanization tanks up to 30 units.


19 CNC Wrapped V-Belts Wrapping Machine DCB3000
19 CNC Wrapped V-Belts Wrapping Machine
DCB3000
-

Main Technical Parameters:

Types of Wrapped V-Belts: Z, A, B, C, 2L, 3L, 4L, 3V, 5V
Inner Circumference of Wrapped V-Belt: 420mm-3000mm
Width of Wrapped Strip: 25-56mm.
Linear Speed of Wrapped Cloth: 40M/min
Conveying Linear Speed of Wrapped Belts: 48M/min
Motor for Wrapping Cloth: Y90S-4, N=1.5kW, AC: 380V
Compressed Air Pressure: 0.4-0.6MPa
Dimensions: L2800xW880xH1380mm
Weight: ~1.1 MT

Main Uses & Performance Characteristics:

The wrapping machine is suitable for the wrapping of ordinary V-belts and narrow V-belts with embryos. The machine adopts new technologies such as programmable control, primer introduction device and elastic wrapping device, which greatly improves the wrapping speed, accuracy and reliability of the wrapping machine. It not only reduces labor intensity, but also improves production efficiency. The elastic wrapping technology solves the problems of poor forming precision and slow wrapping speed of the old wrapping machine, which can ensure the uniformity and accuracy of the butt joints, the tightness of the wrapping, the accurate molding, the stable quality and the saving of the wrapping tape.


20 CNC Wrapped V-Belts Wrapping Machine DCB4500
20 CNC Wrapped V-Belts Wrapping Machine
DCB4500
-

Main Technical Parameters:

Types of Wrapped V-Belts: A, B, C, D, 2L, 3L, 4L, 3V, 5V, 8V
Inner Circumference of Wrapped V-Belt: 420mm-4500mm
Width of Wrapped Strip: 25-66mm.
Linear Speed of Wrapped Cloth: 40M/min
Conveying Linear Speed of Wrapped Belts: 48M/min
Motor for Wrapping Cloth: Y90S-4, N=1.5kW, AC: 380V
Compressed Air Pressure: 0.4-0.6MPa
Dimensions: L3500xW880xH1380mm
Weight: ~1.3 MT

Main Uses & Performance Characteristics:

The wrapping machine is suitable for the wrapping of ordinary V-belts and narrow V-belts with embryos. The machine adopts new technologies such as programmable control, primer introduction device and elastic wrapping device, which greatly improves the wrapping speed, accuracy and reliability of the wrapping machine. It not only reduces labor intensity, but also improves production efficiency. The elastic wrapping technology solves the problems of poor forming precision and slow wrapping speed of the old wrapping machine, which can ensure the uniformity and accuracy of the butt joints, the tightness of the wrapping, the accurate molding, the stable quality and the saving of the wrapping tape.


21 CNC Wrapped V-Belts Wrapping Machine DCB7000
21 CNC Wrapped V-Belts Wrapping Machine
DCB7000
-

Main Technical Parameters:

Types of Wrapped V-Belts: B, C, D, E, 3L, 4L, 5V, 8V
Inner Circumference of Wrapped V-Belt: 600mm-7000mm
Width of Wrapped Strip: 40-80mm.
Linear Speed of Wrapped Cloth: 40M/min
Conveying Linear Speed of Wrapped Belts: 48M/min
Motor for Wrapping Cloth: Y90S-4, N=1.5kW, AC: 380V
Compressed Air Pressure: 0.4-0.6MPa
Dimensions: L5000xW980xH1380mm
Weight: ~2.0 MT

Main Uses & Performance Characteristics:

The wrapping machine is suitable for the wrapping of ordinary V-belts and narrow V-belts with embryos. The machine adopts new technologies such as programmable control, primer introduction device and elastic wrapping device, which greatly improves the wrapping speed, accuracy and reliability of the wrapping machine. It not only reduces labor intensity, but also improves production efficiency. The elastic wrapping technology solves the problems of poor forming precision and slow wrapping speed of the old wrapping machine, which can ensure the uniformity and accuracy of the butt joints, the tightness of the wrapping, the accurate molding, the stable quality and the saving of the wrapping tape.


Automatic V-Belts Wrapping Machine DCBJ
Automatic V-Belts Wrapping Machine
DCBJ

Main Technical Parameters:
1). Types of Wrapped V-Belts: A or B or C or D
2). Cloth length range: 1200~4500mm
3). Width of Wrapping Cloth: 42~100mm
4). Maximum Line Speed of Wrapping Cloth: 1.1m/s by digital speed adjustment
5). The length difference of the cut cloth: ?mm.
6). The length tolerance of the lap joint: ?2mm

Main Uses & Performance Characteristics:
(1) Main Use: This machine is suitable for the inner and outer double-layer cloth and cloth cutting work of rubber V belt.
(2) Performance Characteristics:
1. DCBJ-6000 V belt automatic wrapping machine consists of box frame, storage device, feeding device, cloth cutting device, wrapping device, length measuring device, stretching device, pneumatic system and automatic control system. The operator can set parameters, quantity and instructions through the man-machine interface, and the automatic wrapping machine can be completed smoothly and reliably: stretching-measuring length-inner layer feeding-pressing-inner layer cloth-scissors sticking out -Shearing cloth-Scissors retracting-Inner layer cloth finishing-outer feeding-pressing-outer wrapping cloth-scissors sticking-cutting cloth-scissors retracting-outer wrapping cloth finishing-resetting and other processes, thus completing The rubber V belt works inside and outside the double-layer cloth and cloth.
2. Open-type cloth: The top, side and bottom of the V-belt are made of three sets of open-clothing cloths, which have high precision.
3. Passive rotary cutting cloth: When the cylinder pushes the rotary cutter body assembly to move linearly along the guide rail of the linear guide pair, the friction between the disc cutter and the bottom knife is generated, the disc cutter is passively rotated, and the disc cutter and the bottom knife The combination can achieve the straight cut and cut cloth items, the structure is simple, the maintenance is convenient, and the tool has a long service life.
4, V belt cloth length range of 1200mm-6000mm. Real-time detection of the V-belt circumference and the length of the feed can ensure consistent, accurate, stable quality of the cloth butt joints and save the cloth belt. The docking precision of the tower head is ?.0mm.
5, cloth speed: package wiring speed can be stepless adjustment, the maximum line speed is 1.1m / s, V belt cloth speed is 6m / min.
6. The automatic control system of V-belt automatic wrapping machine uses programmable controller and touch screen (human-machine interface) as the core of control and monitoring. It is powered by cylinder and servo motor, and uses magnetic switch, proximity switch, rotary encoder and other sensors. As the detecting component, the sensors mounted on each mechanism can detect the operating state of the mechanism and convert it into an identifiable electrical signal and feed it back to the programmable controller to form a semi-closed loop control system. The system has good reliability and stability, and can ensure that the cloth joints are consistent, accurate, and the package is firm and accurate.
7. PLC adopts Mitsubishi (Japan), touch screen adopts Delta, low-voltage electrical appliance adopts Schneider, pneumatic components adopt AIRTAC, linear guide domestically produced famous brand.
8. The V-belt model specification, package wiring speed, package joint length and correction factor, and the center-and-pass wheel center distance correction coefficient (the setting method is similar to the V-belt length deviation table on the touch screen of the length measuring machine) should be set on the touch screen. Alarm parameters, etc.


22 Automatic Winding Forming Cutting Machine DCQ430x7000, For Forming Cores Of V-Belts With Ropes
22 Automatic Winding Forming Cutting Machine
DCQ430x7000
For Forming Cores Of V-Belts With Ropes

Main Technical Parameters and Requirements:

Wire Rope Dipping: There should be a rubber pulp device at the position closest to the winding head. The purpose is to have a proper amount of rubber pulp on the wire rope.
Sizes of Winding Wire Ropes: Length range 2000mm-7000mm, width: 430mm.
Wire Rope Winding Speed: Maximum winding linear speed is 4m/s
Tension of Wire Rope: Tension control range: ±3N, tension can be adjusted according to demands, to prevent jumper phenomenon
Automatic Fixed-Length Winding: Wire rope circumference tolerance ±1.5mm
Adhesive Function: When the raw rubber sheets are applied/attached, the rotation of the wire roller can be controlled by the foot switch. When the foot switch is released, the roller can be easily pushed by the manual.
Equal-Width Cutting: The width of the belt core is accurate to 98%
Dimensions: L6000xW1030xH1500mm
Machine Weight: ~3.0T

Main Uses & Performance Characteristics:

This equipment is used for the forming of rubber V-belt cord core, including the following functions: dip line, winding, film sticking, heart-aligning, fixed-width cutting, etc. The device comprises a main body body, a wire rope dipping device, a tension control device, a film unwinding device, an aligning device, a arranging line cutting device and an automatic control system. The automatic control system includes five subsystems: constant tension pay-off, fixed length winding, compacting and laminating, equal-width and single-line cutting. The actual winding speed can be adjusted steplessly.


23 V-Belts Bottom Rubber Cooling Winder A
23 V-Belts Bottom Rubber Cooling Winder A

Main Technical Parameters and Requirements:

Cooling Time of Bottom Rubber: 90 seconds
Maximum Temperature of Bottom Rubber: 45°C
Conveying Speed of Bottom Rubber: 24m/min
Winding Speed of Bottom Rubber: 21m/min
Dimensions: L9000xW800xH1600mm
Machine Weight: ~2.0T






Main Uses & Performance Characteristics:

The device is used for cooling shaping and winding of rubber V-bottom glue. The equipment comprises a main frame, a cooling device, a conveying device, a winding device and an automatic control system. It can realize stepless adjustment of the winding speed and the bottom glue conveying speed.








23 V-Belts Bottom Rubber Cooling Winder B
23 V-Belts Bottom Rubber Cooling Winder B
23 V-Belts Bottom Rubber Cooling Winder C
23 V-Belts Bottom Rubber Cooling Winder C

Video of V Belts Molding Machine

Video of Double-Drums Automatic Winding Forming Cutting Machine DCQ for Forming Cores of V-Belts With Ropes
&
Video of One Worker for Two Cloth-Wrapping Machines DCB for Wrapping V-Belts

Video of Digital Cutting Machine DBC with Robot Hand For Cutting Dipped Clothes or Calendered Clothes For Wedge Wrapped V-Belts

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